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gledhill SysteMate 125 Installation And Servicing Instructions

A sealed central heating and mains pressure hot water supply system incorporating systemate 2000 series a thermal store
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SYSTEMATE
SYSTEMATE
DESIGN, INSTALLATION AND

SERVICING INSTRUCTIONS

PLEASE LEAVE THESE INSTRUCTIONS IN THE POCKET PROVIDED ON
Gas Council Approved Reference Numbers
SysteMate 125 97-317-26
SysteMate 145 97-317-27
SysteMate 185 97-317-28
SysteMate 210 97-317-29
SysteMate 225 97-317-30
���������
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������������� � ��������� �� ������� ������� �������
Supplied By www.heating spares.co Tel. 0161 620 6677
THE BACK OF THE FRONT PANEL
��
A SEALED CENTRAL HEATING
AND MAINS PRESSURE HOT WATER SUPPLY
ALL MODELS COMPLY WITH THE
WATER HEATER MANUFACTURERS
SPECIFICATION FOR HOT WATER
2000
2000
SYSTEM INCORPORATING
A THERMAL STORE
ONLY THERMAL STORES

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Summary of Contents for gledhill SysteMate 125

  • Page 1: Issue 7

    DESIGN, INSTALLATION AND SERVICING INSTRUCTIONS PLEASE LEAVE THESE INSTRUCTIONS IN THE POCKET PROVIDED ON THE BACK OF THE FRONT PANEL Gas Council Approved Reference Numbers SysteMate 125 97-317-26 SysteMate 145 97-317-27 SysteMate 185 97-317-28 SysteMate 210 97-317-29 SysteMate 225 97-317-30 ���������...

  • Page 2: Table Of Contents

    The Gledhill Group’s first priority is to give a high quality service to our customers. As part of the industry wide “Benchmark” Initiative all Gledhill SysteMates now Quality is built into every Gledhill product include a Benchmark Installation, Commissioning and Service Record Log Book.

  • Page 3: Design

    Sale, which are set out at the rear of this manual. In the interest of continuously improving the SysteMate range, Gledhill Water Storage Ltd reserve the right to modify the product without notice, and in these circumstances this document, which is accurate at the time of printing, should be disregarded.
  • Page 4 ‘Switch’ . Gledhill are part of the ‘Benchmark’ scheme For details of how to produce SAP ratings calculations contact Gledhill Technical and a separate commissioning/service log Department.

  • Page 5: Technical Data

    1.0 DESIGN 1.2 TECHNICAL DATA ) l l l i o & ) l i 1⁄2 1⁄2 1⁄2 1⁄2 1⁄2 r i c c i t l i o t i l l i o 5 1 W 0 2 W 5 2 W 0 3 W 5 3 W...
  • Page 6 1.0 DESIGN 1.2 TECHNICAL DATA Standard Equipment � The standard configuration of the SysteMate 2000 is shown opposite. The Appliance Control Board (A.C.B.), mounted inside the appliance, controls the operation of the complete system. The A.C.B. is pre-wired to a terminal strip where all electrical connections terminate.
  • Page 7 1.0 DESIGN 1.2 TECHNICAL DATA ��� ����������� ���� � ����� �� ���������� �������� ������ � �� ������ ���� ��� ����� ������ �� ��� ��������� �� ��� ����� ����� ����������� �� � ������ ���� ������ ���� �� ����� ���� ��������� �� ����� ����� ������...
  • Page 8 1.0 DESIGN 1.2 TECHNICAL DATA ��� ���� ���� ���� ���� ������� ������ ���� ���� ���� ���� ������� ������ ���� ���� ��������� ������ ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� �� ��� ��������� ����� ������ ����� ���...
  • Page 9 1.0 DESIGN 1.2 TECHNICAL DATA litres/sec litres/sec GRUNDFOS 15/60 GRUNDFOS 15/50 PERFORMANCE GRAPHS OF GRUNDFOS PUMPS Page 9 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 10: System Details

    1.0 DESIGN 1.3 SYSTEM DETAILS Hot and Cold Water System General A schematic layout of the hot and cold water services in a typical small dwelling is shown below. SysteMate 2000 will operate at mains pressures as low as 1 bar and as high as 5 bar although the recommended range is 2-3 bar.
  • Page 11 Note: If a warning/overflow pipe is NOT provided the F & E cistern should be Please consult Gledhill Technical Department filled from a temporary hose connection supplied from any cold water tap for further details.
  • Page 12 1.0 DESIGN 1.3 SYSTEM DETAILS For example: At 24 litres/min primary flow rate, the pressure loss through the SysteMate ������ 2000 model SM210 (coil and fittings) is 2.1m ��� ������� W.G. (21kPa). The maximum pump head available at 24 litres/min and setting 3 is 3.2m O (32kPa), therefore 1.1m W.G.
  • Page 13 1.0 DESIGN 1.3 SYSTEM DETAILS All the recommendations with regard to pipework systems in this manual are generally Heating System based on the use of BS/EN Standard copper Pipe Sizing/Materials pipework and fittings. The SysteMate 2000 is designed to be installed with any condensing or non However, we are happy that plastic pipework condensing boiler which is suitable for a sealed heating system (i.e.
  • Page 14 1.0 DESIGN 1.3 SYSTEM DETAILS ��� �������� ����� Heating System ��� ������� ���� Boiler sited above the SysteMate or with �������� ������ �������� ����� dipped flow and return pipes ������ ��� A gravity check valve should be fitted in the ������...
  • Page 15 1.0 DESIGN 1.3 SYSTEM DETAILS ‘Switch’ Heating System The SysteMate 2000 can be ordered with the option of‘Switch’ which provides a 9kW Expansion Vessel Requirements electrical emergency back up in the case of failure of the main heat source i.e. gas The SysteMate expansion vessel is pre-charged to 1.0 bar.

  • Page 16: Installation

    2.0 INSTALLATION 2.1 SITE REQUIREMENTS The appliance is designed to be installed in an airing/cylinder cupboard and the If the ‘Switch’ electrical emergency backup relevant minimum dimensions are provided in section 1.2 Technical Data. is being provided, the minimum breaking capacity of the main isolation switch and Because of the ease of installation we recommend that the cupboard construction cable sizes/lengths at 230V shall follow the...

  • Page 17: Installation

    2.0INSTALLATION 2.2 INSTALLATION Preparation/placing the appliance in position. Details of the recommended positions for termination of the first fix pipework are provided in section 1.2 Technical Data. The pipework can be located or its position checked using the template provided with each appliance.
  • Page 18 2.0INSTALLATION 2.2 INSTALLATION Pipework connections The position of the pipework connections is shown opposite. The connection sizes and dimensions are listed in Section 1.2 Technical Data. All the connections are also labelled on the appliance. It is essential that the pipework is connected to the correct connection.
  • Page 19 2.0INSTALLATION 2.2 INSTALLATION All factory made joints should be checked after installation in case they have It is normally envisaged that the feed and been loosened during transit. expansion cistern will be located in the same cupboard as the SysteMate appliance itself to The fittings for the feed and expansion cistern should be installed following the maintain a dry roof space.
  • Page 20 2.0 INSTALLATION 2.2 INSTALLATION WIRING DIAGRAM - STANDARD SYSTEMATE APPLIANCE 2000 ��� ������ �� �� ��� ��� ������ ������ �� ����� ������ �� ��� ����� ���� � ���� ����������� ����� ��� � �������� ��� ����� �� �� ��� � � � � � ��...
  • Page 21 2.0 INSTALLATION 2.2 INSTALLATION Electrical Connection - Standard Appliance The SysteMate 2000 is pre-wired to a 12 way terminal strip from the A.C.B.and plumbers are well able to complete the electrical installation provided they adhere strictly to the IEE Requirements for Electrical Installations BS 7671.
  • Page 22 2.0 INSTALLATION 2.2 INSTALLATION The SysteMate 2000 incorporates a pump overrun for the boiler pump and terminal 6 on the terminal strip (as shown on page 22) should only be used if the boiler requires a permanent live for another purpose. The boiler manufacturers wiring instructions should be read in conjunction with this manual.
  • Page 23 2.0 INSTALLATION 2.2 INSTALLATION WIRING DIAGRAM - SYSTEMATE WITH SWITCH 2000 �� � � � �� �� �� � ����� ��� ���� ��� ��� ��� �� ��� ��� � � �� ���� ��� ����� ����� ���� ����������� ����� ��� ��� ����� �...
  • Page 24 2.0 INSTALLATION 2.2 INSTALLATION Electrical Power Supplies - SysteMate 2000 with Switch. WARNING : IF THE SYSTEMATE IS FITTED WITH AN OPTIONAL ELECTRIC BACKUP SYSTEM I.E.‘SWITCH’ . A heavy duty electrical supply, see table on page 16, is required for this model and we IMPORTANT : ELECTRICIAN/INSTALLER PLEASE NOTE.

  • Page 25: Commissioning

    2.0 INSTALLATION 2.3 COMMISSIONING POWERFLUSHING/CLEANING OF THE Open the incoming stop valve and fill the domestic mains cold and hot water HEATING SYSTEM systems. If it is proposed to ‘powerflush’ the heating Check and adjust as necessary the expansion vessel air pressure to the figure system we would recommend that the specified (normally 1.0 bar).
  • Page 26 2.0 INSTALLATION 2.3 COMMISSIONING Once the system is finally filled turn down ��� ������� the servicing valve for the ballvalve in ��� � � �� the F & E cistern to the point where the ��� � � �� warning/overflowwillcopewiththedischarge ���...
  • Page 27 2.0 INSTALLATION 2.3 COMMISSIONING NOTE : When using the SysteMate with a The control system is now initialised. The operation of the controls can now be Keston C25 comply with the following : checked. The heating circuit and boiler circuit pumps 1.
  • Page 28 Warranty conditions offered by Gledhill. across the flow and return of not more than 11°C. c. The hot water plate heat exchanger pump should be set at maximum.

  • Page 29: Servicing

    After this, spares can be obtained direct from Gledhill using the ‘Speed Spares’ service, or through any of the larger plumbers merchants/ specialist heating spares suppliers. Help and advice is also available from the Technical Helpline on 01253 474401.

  • Page 30: Short Parts List

    3.0 SERVICING 3.3 SHORTS PART LIST i r c l i c e i f v l l l i a c i t l d i 1⁄2 " 1⁄2 " i l p ) B . n i l a t i n i l .
  • Page 31 3.0 SERVICING � � � � � � � � � �� �� �� ����� �� �� �� �� �� �� �� �� �� �� � � � � �� �� �� Page 31 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 32: Fault Finding

    3.0 SERVICING 3.4 FAULT FINDING Despite everyone’s best efforts some problems could occur and lead to complaints 3. Causes of ‘Unsatisfactory Space Heating’ from the householder. Check the boiler thermostat - this should be Complaints can be grouped into the following three main categories:- set at maximum.
  • Page 33 3.0 SERVICING In addition to the main LED display the ACB has four green LED’S which can be used to check �� �� a supply is being provided when required to ��� ������ ����� the Boiler (LED 1), Boiler pump (LED 2) and Heating pump (LED 3).

  • Page 34: Appendix 'A

    APPENDIX A WATER SAVINGS WATER RELATED COSTS CAN BE REDUCED BY GOOD PLUMBING PRACTICE. ���� � ������ � � � � � ��� �� � �� ���� ���� ���� � ��� �� ��� ����������� ������ ���� ��������� � � ������� 4 FIXING OPTIONS FOR TAPS &...

  • Page 35: Appendix 'B

    APPENDIX B MANIFOLDS Two sets of manifolds are available as an optional extra. Each set comprises a separate hot and cold water manifold. Both are provided with a 22mm inlet connection located centrally. All t t i t i l outlet connections are 15mm compression.
  • Page 36 APPENDIX B The pressure loss through a flow regulator at the designated flow rate is about 1.8 bar. Therefore for the flow regulator to control the flow rate at pre-set level,the inlet pressure must be greater than 1.8 bar. If the inlet pressure is lower, the flow rate will be correspondingly less than the pre-set values.
  • Page 37 APPENDIX B The size of the distribution pipes supplying the manifold should be calculated using the method set out in BS 6700. A typical diagrammatic arrangement of a system using Manifold Type 1 is shown below. This is only meant to show the principles involved and the actual connection of fittings to the manifold will need to suit the arrangements shown in page 35.

  • Page 38: Terms & Conditions

    Gledhill (Water Storage) AMD. AUGUST 2000 1. We only do business upon the Conditions which appear below and no other. Unless we so agree in (2) Domestic Mains Fed Products writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditions If the copper storage vessel itself or any integral pipework or terms sought to be imposed by any purchaser.
  • Page 39 The Purchaser warrants to repair and make good any damage (f ) nothing in these Conditions shall confer on the purchaser any rights or remedies to which the purchaser caused by the affixation of the goods to or their removal would not otherwise be legally entitled.
  • Page 40 Page 40 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 41 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 42 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 43 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 44 Supplied By www.heating spares.co Tel. 0161 620 6677...

This manual is also suitable for:

Systemate 145Systemate 185Systemate 225Systemate 210

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