Related Manuals for Riello RS 410/E FGR
Summarization of Contents
Information and General Warnings
Instruction Manual Information
Details on the instruction manual's importance, intended audience, and content for installation, start-up, use, and maintenance.
Guarantee and Manufacturer Responsibility
Outlines the manufacturer's guarantee terms and conditions, including exclusions for improper installation or modifications.
Safety and Prevention
Safety and Prevention Introduction
Highlights the importance of safe practices and potential dangers associated with burner operation and maintenance.
Personnel Training and Qualification
Specifies the requirements for qualified personnel, user responsibilities, and essential safety training for burner operation.
Technical Description of the Burner
Burner Designation System
Explains the coding system used to identify burner specifications, including fuel, size, adjustment, and FGR.
Available Burner Models
Lists the different burner models available, along with their voltage, start-up type, and specific codes.
Burner Technical Data Specifications
Provides detailed technical specifications including power, gas pressure, temperature, and noise levels for various models.
Burner Electrical Data
Details electrical specifications such as main supply, fan motor, and ignition transformer for direct and star-triangle start-up.
Burner Weight Specifications
Lists the weight of the burner complete with its packaging for different models.
Burner Maximum Dimensions
Presents the physical dimensions of the burner, illustrated with diagrams and a detailed table.
Burner Firing Rate Chart
Details the maximum and minimum burner outputs and provides a graphical representation of firing rates.
Test Boiler Compatibility
Discusses boiler compatibility and combustion chamber dimension requirements for testing and certification.
Burner Equipment and Accessories
Lists the standard equipment and accessories included with the burner for installation and operation.
Burner Component Identification
Provides a detailed diagram and list identifying all external and internal components of the burner.
Electrical Panel Components
Illustrates and labels the components within the burner's electrical panel for identification and understanding.
BT330 Air/Fuel Ratio Control Box
Explains the function, warnings, and technical data for the BT330 control box responsible for air/fuel ratio regulation.
Burner Operating Sequence Diagram
Illustrates the chronological sequence of burner operations, including pre-purge, ignition, and post-purge phases.
Servomotor (662R5...) Technical Details
Details the specifications, warnings, and installation notes for the servomotor used for damper control.
Thermal Relay Calibration Procedure
Describes the process for calibrating the thermal relay to protect the motor from excessive absorption or phase loss.
Installation
Installation Safety Precautions
Emphasizes crucial safety measures and requirements for qualified personnel and electrical disconnection during installation.
Burner Handling and Transport Safety
Details safe handling procedures for the burner packaging, stressing attention and hazard awareness.
Pre-Installation Checks and Consignment Verification
Outlines checks for the burner's integrity upon delivery and verification of its identification label and characteristics.
Permitted Burner Operating Positions
Specifies the allowed operating positions for the burner, highlighting preferable positions for maintenance access.
Boiler Preparation for Burner Mounting
Details the steps for preparing the boiler, including drilling the boiler plate and selecting blast tube length.
Securing the Burner to the Boiler
Describes the process of mounting the burner onto the boiler, emphasizing the need for an airtight seal.
Accessing Internal Burner Components
Provides step-by-step instructions for opening the burner to access internal parts, with safety warnings.
Probe and Electrode Positioning
Specifies the correct positioning and dimensions for the pilot diffuser and electrode for optimal combustion.
Gas Butterfly Valve Installation and Adjustment
Explains the correct position and replacement procedure for the gas butterfly valve.
Combustion Head Adjustment Procedure
Details how to adjust the combustion head for optimal air/gas mixing and burner output, with specific notes for RS 310 FGR.
Flue Gas Recirculation (FGR) Duct System Installation
Describes the correct installation of the FGR duct system, including routing, expansion, and condensation management.
Sizing the Flue Gas Recirculation Line
Provides tables and guidance for correctly sizing FGR pipes, considering flow resistance and maximum allowed lengths.
Calculating Recirculated Flue Gas Percentage
Explains how to calculate the percentage of recirculated flue gas required for optimal NOx reduction, using a specific formula.
Gas Pressure Management and Safety
Covers safety precautions related to gas pressure and fuel leaks, and details the gas feeding line components.
Gas Feeding Line Components and Configuration
Lists and illustrates the components of the gas feeding line, including valves, filters, and pressure gauges.
Gas Train Approval and Specification
States that the gas train is approved according to EN 676 and provided separately from the burner.
Gas Train Installation Procedures
Provides safety instructions for installing the gas train, emphasizing electrical disconnection and leak checks.
Gas Pressure Calculations and Requirements
Details gas pressure drops, calculations for maximum output, and required pressures at test points for different models.
Electrical Wiring and Safety Guidelines
Provides crucial safety notes and guidelines for performing electrical wiring on the burner system.
Supply Cable and External Connection Routing
Explains how to route supply cables through cable grommets, with references to connection diagrams.
Start-up, Calibration, and Operation of the Burner
First Start-up Safety Precautions
Emphasizes that first start-up must be performed by qualified personnel and includes safety checks.
Pre-Ignition Adjustments and Checks
Lists necessary adjustments and checks to be performed on gas pressure switches and air settings before ignition.
Burner Start-up Procedure
Details the electrical power-up, setting controls, and checking motor rotation for a safe burner start-up.
Flue Gas Recirculation (FGR) Commissioning
Explains the function of FGR for NOx reduction and the steps for its commissioning and setup, including temperature considerations.
Air and Fuel Adjustment for Optimal Combustion
Describes how to synchronize air and fuel servomotors using electronic cams for optimal burner performance.
Maximum Output Air Adjustment
Details adjusting the air servomotor to its maximum opening for optimal air flow at maximum output.
Air/Fuel Adjustment and Modulation System
Explains the integrated system for optimizing burner function through air/fuel ratio control and modulation.
Burner Adjustment Sequence for Flue Gas Analysis
Outlines the sequence for adjusting burner settings, including ignition, max/min outputs, and pressure switches.
Setting Ignition Output Level
Specifies requirements for ignition output to be lower than maximum output and provides a method for measurement.
Maximum Output Configuration
Details how to set the maximum output, including gas delivery measurement and adjustment of gas pressure.
Minimum Output Configuration
Explains how to set the minimum output according to the firing rate chart.
Final Pressure Switch Adjustments
Guides on adjusting the air pressure switch and maximum gas pressure switch for safety and correct operation.
Air Pressure Switch Adjustment
Provides detailed instructions and diagrams for adjusting the air pressure switch, including connection modes.
Maximum Gas Pressure Switch Adjustment
Details the calibration procedure for the maximum gas pressure switch using a pressure gauge.
Minimum Gas Pressure Switch Adjustment
Explains how to adjust the minimum gas pressure switch, including procedures for measurement and burner shutdown.
PVP Pressure Switch Kit Adjustment
Refers to separate instructions for adjusting the pressure switch for the leak detection control (PVP kit).
Final Checks During Burner Operation
Lists final checks to perform with the burner operating, including testing safety devices and lockout conditions.
Operating Control and Display
UI300 User Interface Overview
Describes the UI300 user interface, its display elements, and navigation using cursor keys and ENTER.
Menu Functions and Navigation Paths
Explains the five main menu paths (INFO, MANUAL, SETTINGS, PASSWORD, DATA PROCESSING) and their purposes.
Main Menu Structure
Presents an overview of the main menu options, showing how to navigate and select different menu paths.
INFO Menu Navigation and Display
Details how to access the INFO menu to view burner information, serial numbers, and operating hours.
Burner Details Display
Explains how to view specific burner details, operating hours, and start-up counts via the INFO menu.
Recall and Unlock Burner Fault History
Guides on how to access and unlock the burner's fault history, including error codes and diagnostic information.
Display Burner Software Versions
Shows how to display the software versions for the UI300 user interface and the Burner Tronic system.
Displaying Checksum Values
Explains how to view checksums for parameter access levels, which are used to verify parameter integrity.
Displaying Serial Numbers
Shows how to display the serial numbers for the User Interface and the Burner Tronic system.
Actuator Position Monitoring
Describes how to view the current positions of the servomotors controlling air, fuel, and optional channels.
Checking Digital Inputs and Outputs
Guides on how to check the status of digital inputs (e.g., pressure, fuel selection) and outputs (e.g., valves, ignition).
Digital Outputs Status Monitoring
Explains how to view the status of various digital outputs, such as oil/gas valves, fan, and ignition transformer.
Manual Operation Menu Functions
Details how to use the MANUAL menu to switch the burner ON/OFF and adjust its firing rate manually.
Burner Fault Indication and Unlock
Explains how the burner indicates faults and how to unlock the system after a fault condition.
Settings Menu for Burner Configuration
Guides on accessing the SETTINGS menu to configure burner parameters, curve settings, and display options.
Configuring the Program Sequence
Describes how to configure the program sequence, including pre-purge duration and pilot burner operation settings.
Password Menu for Access Control
Explains how to access the PASSWORD menu to enter passwords and manage access levels for burner settings.
Dataset Processing for Burner Configuration
Details how to save and write datasets from the BT300, including checksum verification for data integrity.
Options
LCM100 Firing-Rate Controller Module
Describes the LCM100 module, its integrated components, and its function as a firing rate controller.
Setting Firing Rate Range Limits
Explains how to set limit values for the burner's ON and OFF points within the firing rate controller.
Setting Firing Rate Controller Set-Points
Details how to select switching points (ON/OFF) and set the firing rate controller's set-point values.
Firing Rate Controller Operating Description
Explains how the burner start-up and operation are managed by the firing rate controller, including automatic mode.
Atmospheric Control and External Set-Point Presetting
Describes how to configure the burner for control based on atmospheric conditions or external set-point signals.
Set-Point Changeover Functionality
Explains how to switch between set-points via terminal inputs or implement night-time reduction.
Burner Start-up Sequence Control
Details the burner's start-up cycle, including slow firing rate increase and temperature-dependent adjustments.
Thermostat Function and Control Range Settings
Explains how the thermostat function controls burner ON/OFF based on temperature or pressure, and defines control ranges.
Burner Control Range Configuration
Defines how the control range is set around the set-point, including switch-on and shut-off values.
Safety Limiter Testing Procedure
Describes how to test the safety limiter by changing set-points and observing shut-off range changes.
Burner Control Mode Parameters (PID)
Details the PID control parameters (P, I, D terms, Adjustment Time) used to adjust the burner's actual value to the set-point.
Settings Adjustment Aids and Charts
Provides graphical aids and charts to help understand the effects of adjusting P, I, and D terms on burner performance.
External/Manual Firing Rate Presetting
Explains how to use terminals 16-19 for external or manual firing rate presetting via potentiometer or voltage signals.
LCM100 DIP Switch Configuration
Details how to configure the LCM100 module using DIP switches for functions like CAN termination and sensor inputs.
LCM100 LED Status Indicators
Explains the relevance of the ERR, CAN, and PWR LEDs on the LCM100 module for indicating operational status and faults.
Maintenance
Maintenance Safety Precautions
Highlights critical safety measures to be taken before, during, and after performing maintenance on the burner.
Scheduled Maintenance Program
Outlines the recommended maintenance frequency and specific tasks for ensuring gas combustion system efficiency.
Recommended Maintenance Frequency
Specifies that the gas combustion system should be checked annually by a manufacturer's representative.
Safety Test with Closed Gas Feed
Describes a crucial safety test involving electrical wiring checks and a dry test of the burner's starting cycle.
Component Checking and Cleaning Procedures
Details inspection and cleaning procedures for the combustion head, burner, fan, and boiler to maintain performance.
QRI Flame Sensor Inspection and Cleaning
Explains how to extract and clean the QRI flame sensor's glass cover for accurate flame detection.
Air and Gas Pressure Check at Combustion Head
Provides instructions for measuring air and gas pressure at the combustion head using a pressure gauge.
Safety Component Replacement Schedule
Lists safety components and their specified life cycles for replacement to ensure continued safe operation.
Burner Opening Procedure for Maintenance
Outlines safety precautions and steps for safely opening the burner for maintenance, referencing internal access procedures.
Burner Reassembly After Maintenance
Describes the procedure for reassembling the burner after maintenance, reversing the opening steps and ensuring safety devices are refitted.
Faults - Possible Causes - Solutions
Fault Code List and Descriptions
A detailed table listing fault codes, their TRD and EN67 parameters, descriptions, and potential D1/D2 causes.
Fault Code List and Descriptions (Continued)
Continues the detailed table of fault codes, their parameters, descriptions, and potential causes for various error scenarios.
Fault Code List and Descriptions (Continued)
Further details fault codes related to actuators, fuel changes, and control modes, including possible causes and channels.
Fault Code List and Descriptions (Continued)
Lists remaining fault codes, including those related to parameter settings, power failure, and device blocking.
Appendix - Accessories
Modulating Operation Kits
Lists kits for modulating operation, including probe types and adjustment fields for temperature and pressure.
Soundproofing Box Kit Specifications
Provides details on the soundproofing box kit, including type, dB(A) rating, and code number.
Software Interface Kit for Burner
Lists the code for the software interface kit used for connecting to the burner's software.
O2-CO Control Kit
Provides the code for the O2-CO control kit used for monitoring combustion gases.
High Efficiency O2-CO Control Kit
Lists the code for the high efficiency O2-CO control kit, noting the requirement for two temperature probes.
Gas Trains Compliant with EN 676
References the manual for information on gas trains that comply with EN 676 standards.
Appendix - Electrical Panel Layout
Electrical Panel Layout Index
An index listing the different electrical panel layouts provided in the appendix.
Electrical Diagram Reference System
Explains the system used for referencing sheet numbers and coordinates within the electrical diagrams.
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