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red lion P48 Instruction Manual

1/16 din controllers temperature/process

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Table Of Contents

Table of Contents

Table of Contents
General Description
Safety Summary
Installation Description
Instructions
Multiple Unit Stacking
Unit Removal Procedure
Removing Bezel Assembly
Installing Bezel Assembly
Connection Description
EMC Installation Guidelines
Wiring Connections
Signal Wiring
Thermocouple (T48)
Rtd (T48)
Signal (P48)
Power Wiring
Control and Alarm Outputs
Relay Connections
Logic/Ssr Connections (T48 Only)
Triac Connections (T48 Only)
Heater Current Monitor Wiring (T48 Only)
Remote Setpoint Wiring
Main Linear DC Output Wiring
Second Linear DC Output Wiring
User Input Wiring
Rear Terminal Assignments
T48 Models Without RS-485 and Analog Output
T48 Models with RS-485 or Linear DC Analog Output
ALL P48 Models
Serial Connections to a Host Terminal
Linear DC Analog Output Jumper Selection
Front Panel Description
Button Functions
Initial Configuration Start-Up
Controller Power-Up
Parameter Configuration Overview
Parameter Configuration Basic Start-Up
Parameter Configuration for Serial Start-Up
Control Start-Up
Valid Control Mode Combinations
Front Panel Programming Chart for T48 & P48 Controllers
Normal Display Mode
Front Panel Program Disable
Unprotected Parameter Mode
Protected Parameter Mode
Hidden Function Mode
Configuration Parameter Mode
Reference Tables: Configuration Parameter Modules
Configure Module 1 - Input Parameters (1-IN) T48
Configure Module 1 - Input Parameters (1-IN) P48
Configure Module 2 - Output Parameters (2-OP)
Configure Module 3 - Lockout Parameters (3-LC)
Configure Module 4 - Alarm Parameters (4-AL)
Configure Module 5 - Cooling Parameters (5-O2)
Configure Module 6 - Serial Communications (6-SC)
Configure Module 7 - Remote Setpoint Parameters (7-Rs or 7-N2)
Configure Module 7 - Heater Current Parameters (7-HC or 7-N2)
Configure Module 8 - Second Linear DC Analog Output (8-A2)
Configure Module 9 - Factory Service Operations (9-FS)
User Parameter Value Chart
Configuration Parameter Explanations
Input Parameter Module (1- IN) T48 Models
Input Type (Type)
Temperature Scale (SCAL)
Temperature Resolution (Dcpt)
Digital Input Filtering and Display Update Rate (Fltr)
Input Sensor Correction Constant (Shft)
Setpoint Limit Values (SPLO & SPHI)
Setpoint Ramp Rate (Sprp)
User Input (Inpt)
Input Parameter Module (1- In) P48 Models
Input Type (Type)
Decimal Point Position (Dcpt)
Rounding Increment ( Rnd)
Digital Input Filtering and Display Update Rate (Fltr)
Scaling Points
Display Values (Dsp1 & Dsp2)
Signal Input Values (INP1 & INP2)
Setpoint Limit Values (SPLO & SPHI)
Setpoint Ramp Rate (Sprp)
User Input (Inpt)
Output Parameter Module (2-OP)
Time Proportioning Cycle Time (Cyct)
Output Control Action (OPAC)
Output Power Limits (OPLO & OPHI)
Sensor Fail Power Level (OPFL) T48 Only
Output Power Dampening Filtering Time (Opdp)
ON/OFF Control Hysteresis (CHYS)
Auto-Tune Code (Tcod)
Main Linear DC Output Range (Antp) (Optional)
Main Linear DC Output Source (ANAS) (Optional)
Main Linear DC Update Time (Anut) (Optional)
Main Linear DC Output Scaling Points (ANLO, Anhl) (Optional)
Lockouts Parameter Module (3-LC)
Lower Display Lockouts (SP, OP, Dev, Hcur, Udsp and Bdsp)
Protected Mode Lockouts (Code, Pid, and AL)
Hidden Mode Lockouts (Alrs, SPSL, Trnf, and Tune )
Alarm Parameter Module (4-AL) (Optional)
Alarm Action (Act1, Act2)
Heater Break Alarm
Alarm Action Figures
Alarm Reset (Rst1, Rst2)
Alarm Standby Delay (Stb1, Stb2)
Alarm Value (AL-1, AL-2)
Alarm Hysteresis (AHYS)
Cooling Parameters Module (5-02) (Optional)
Cooling Output Cycle Time (CYC2)
Cooling Relative Gain (Gan2)
Heat and Cool Overlap/Deadband (Db-2)
Serial Communications Module (6-SC) (Optional)
Baud Rate (Baud)
Character Frame Format (Conf)
Controller Address Number (Addr)
Abbreviated or Full Transmission (Abrv)
Print Options (Popt)
Remote Setpoint Parameters Module (7-N2 or 7-Rs) (Optional)
Remote Setpoint Display Values (Dsp1 and Dsp2)
Remote Setpoint Signal Input Values (INP1 and INP2)
Remote Setpoint Filtering (Fltr and Band)
Remote/Local Setpoint Transfer Options (Trnf)
Heater Current Monitor Module (7-N2 or 7-HC) (Optional)
Second Linear DC Analog Output Module (8-A2) (Optional)
Second Linear DC Output Range (A2Tp)
Second Linear DC Output Scaling Points (A2LO, A2Hl)
Factory Service Operations Module (9-FS)
Manual Control
On/Off Control
Auto-Tune for Pid Control
Initiate Auto-Tune
Auto-Tune of Heat/Cool Systems
Auto-Tune of Cascade Control
Pid Control Explanations
Proportional Band
Integral Time
Derivative Time
Output Power Offset (Manual Reset)
PID Adjustments
Manual Tuning for Pid Control
Remote Setpoint Option
Cascade Control
Serial Communications Interface
RS-485 Serial Communications
Configuration Software
Controller Configuration
Sending Commands and Data
Sending Numeric Data
Controller (Node) Address
Commands Table
Register Identification Table
Terminator Table
Examples of Command Strings
Command Code Explanations
Controller (Node) Address: N
Read Register Command Code: T
Write Register Command Code: V
Reset Alarm Command Code: R
Control Action Command Code: C
Block Read Register Command Code: P
Terminator : * or
Block Read Command Byte Table
Unique Register Explanations
Setpoint Ramp Using Automatic Setpoint Ramping Register: K
Setpoint Ramp Using Periodic Setpoint Write Register: B
Periodic Setpoint Write Commands
PROM Precautions)
Heater Current Response: HC (T48 Only)
Output Status: W
Communication Format
Command Response Time
Full Field Controller Transmission Byte Format
Abbreviated Controller Transmission Byte Format
Troubleshooting Serial Communications
Application Examples
T48 OEM Paint Sprayer Application
T48 Plastics Extruder Application
P48 Water Processing Application
Checks and Calibration
Main Input Check
MV Reading Check (T48)
Thermocouple Cold Junction Temperature Check (T48)
RTD Ohms Reading Check (T48)
Voltage Check (P48)
Current Check (P48)
Remote Setpoint Input Check (T48 and P48)
Heater Current Input Check (T48 Only)
Error Flag E-CL
Calibration for T48
Factory Service Operations - Calibration (9-FS)
Millivolt Calibration (CAL)
Thermocouple Cold Junction Calibration (CJC)
RTD Ohms Calibration (Rtd)
Main or Second Linear DC Analog Output Calibration
Remote Setpoint Calibration
Heater Current Input Calibration
Calibration for P48
Factory Service Operations (9-FS)
Input Calibration
Main or Second Linear DC Analog Output Calibration
Remote Setpoint Calibration
Troubleshooting
Replaceable Output Board Description
Specifications and Dimensions
Ordering Information

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THE 1/16 DIN CONTROLLERS

TEMPERATURE/PROCESS

MODELS T48 & P48 INSTRUCTION MANUAL

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