Related Manuals for Runva EWX9500
Summary of Contents for Runva EWX9500
- Page 1 ELECTRICAL WINCH EWX5000、EWX6000 EWX8000、EWX9500 EWX9500SG2、EWX9500-Q、 EWXC9500、EWX10000、EWX12000 Assembly & Operating Instructions...
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Page 2: Table Of Contents
TROUBLE SHOOTING ................. 1 2 WINCH ASSEMBLY DRAWING ............1 3 WINCH PARTS LIST ................1 4 OUTLINE DIMENSIONAL DRAWING ..........1 6 SPECIFICATION（EWX5000） ............1 7 SPECIFICATION（EWX6000） ............1 8 SPECIFICATION（EWX8000） ............1 9 SPECIFICATION（EWX9500） ............2 0 SPECIFICATION（EWX9500SG2） ............. 2 1 SPECIFICATION（EWX9500-Q）... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 2. Motor: Your motor is powered by a 12/24 volt battery and provides power to the gear mechanism which turns the drum and winds the wire rope; 3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.
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Page 5: Safety Precautions
wire rope. We recommend you to use double line and snatch block for pulling over 70% of the rated line pull. SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow winch to cool between uses. WARNING –... -
Page 6: General Tips For Safe Operation
cable to slide through your hands. Do not let your hands get within 12 in. of the winch while spooling. Turn off the winch and repeat the procedure until a few feet of cable is left. Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged. -
Page 7: Winching Techniques A-Z
The vehicle engine should be kept running during operation of the winch to • minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable amount of time with the engine off, the battery may be drained and too weak to restart the engine. - Page 8 e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g.
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Page 9: Winch Assembly And Mounting
is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x. Secure the hook and hook strap. y. Disconnect the remote control and store in a clean, dry place. z. -
Page 10: Mounting Drawing
EWX9500~EWX12000 EWX5000、EWX6000 CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. 6. Assemble the clevis hook to the cable. Take off the pin from the clevis hook, connect the clevis hook to the cable and mount the pin back to the clevis Hook. -
Page 11: Winch Accessories You Will Need
F type WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves – For handling the wire rope and hook strap. Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with high tensile strengths up to 15000lbs. Heavy Blanket –... -
Page 12: Winch Working Demonstration
When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook. In the event of a broken cable it will dampen the snap back. For additional protection open the Fig 3.3 hood of the vehicle as shown in Fig 3.3 For pulls over 70% rated line pull, we recommend the use of the snatch block/pulley block to double line the wire rope. -
Page 13: Replacing The Wire Rope
REPLACING THE WIRE ROPE If the wire rope has become worn or is beginning to show signs of strands breaking, it must be replaced before being used again. 1. Turning clutch to the “CLUTCH OUT” position. 2. Extend cable assembly to its full length. Note how the existing cable is connected to the drum. -
Page 14: Trouble Shooting
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert switch assembly all the way into the connected properly connector. -Loose battery cable -Tighten nuts on all cable connections. connections Motor does not -Replace switch assembly. -Defective switch turn on -Check for voltage at armature port with Switch assembly pressed. - Page 15 http://ju.taobao.comWINCH ASSEMBLY DRAWING...
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Page 16: Winch Parts List
Part # Description Remark X0950001 Terminal Protect X0500100-U Used in U and S type winch Motor Assembly（used in EWX5000） X0500100-F Used in F type winch X0600100-U Used in U and S type winch Motor Assembly（used in EWX6000） X0600100-F Used in F type winch... - Page 17 Clutch Screw X0950021 Ring Seals X0950022 Clutch Cover X0950023 Clutch Handle X0950024 Locknut M10 X0950700 Roller Fairlead X0500700 Used in EWX9500SG2、EWX5000 X0950025 By Choice Mounting Channel By Choice X0500025 Used in EWX9500SG2、EWX5000 X0950800 Remote Control Switch（RC3） X0500900 Used in EWX5000 X0600900...
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Page 18: Outline Dimensional Drawing
OUTLINE DIMENSIONAL DRAWING EWX5000 EWX6000 EWX8000、EWX9500 EWX9500SG2 EWX9500-Q EWXC9500 EWX10000 EWX12000... -
Page 19: Specification（Ewx5000
SPECIFICATION（EWX5000） Rated line pull 5000 lbs (2268 kgs) 12V:Input: 3.4 kW / 4.5hp; Output: 1. 4 kW / 1.9hp Motor: permanent magnet 24V:Input: 3.4 kW / 4.5hp; Output: 1.7 kW / 2.3hp Gear reduction ratio 280:1 Cable (Dia.× L) Ø1/4 "×79 ' (Ø6.4mm×24m) Drum size (Dia.×... -
Page 20: Specification（Ewx6000
SPECIFICATION（EWX6000） Rated line pull 6000 lbs (2722kgs) 12V:Input: 2.8 kW / 3.7hp; Output: 1. 6 kW / 2.1hp Motor: permanent magnet 24V:Input: 2.9kW / 3.9hp; Output: 1.7 kW / 2.3hp Gear reduction ratio 280:1 Cable (Dia.× L) Ø9/32 "×105 ' (Ø7.2mm×32m) Drum size (Dia.×... -
Page 21: Specification（Ewx8000
SPECIFICATION（EWX8000） Rated line pull 8000 lbs (3629kgs) 12V:Input: 4.3kW / 5.8hp; Output: 2.0kW / 2.7hp Motor: series wound 24V:Input: 5.5kW / 7.4hp; Output: 2.8kW / 3.8hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø21/64"×95 ' (Ø8.3mm×29m) Drum size (Dia.× L) Ø2.48 "×8.8 "... -
Page 22: Specification（Ewx9500
SPECIFICATION（EWX9500） Rated line pull 9500 lbs (4309 kgs) 12V:Input: 4.6kW / 6.1hp; Output: 2.1kW / 2.8hp Motor: series wound 24V:Input: 6.5kW / 8.7hp; Output: 2.8kW / 3.8hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø3/8"×85 ' (Ø9.2mm×26m) Drum size (Dia.× L) Ø2.48 "×8.8 "... -
Page 23: Specification（Ewx9500Sg2
SPECIFICATION（EWX9500SG2） Rated line pull 9500 lbs (4309 kgs) 12V:Input: 4.6kW / 6.1hp; Output: 2.1kW / 2.8hp Motor: series wound 24V:Input: 6.5kW / 8.1hp; Output: 2.8 kW / 3.8hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø3/8"×45.9 ' (Ø9.2mm×14.0m) Drum size (Dia.× L) Ø2.48 "×4.7 "... -
Page 24: Specification（Ewx9500
SPECIFICATION(EWX9500-Q) Rated line pull 9500 lbs (4309 kgs) 12V:Input: 6.6kW / 8.9hp; Output: 2.8kW / 3.8hp Motor: series wound 24V:Input: 9.6kW / 12.9hp; Output: 3.2kW / 4.3hp Gear reduction ratio 110:1 Cable (Dia.× L) Ø3/8"×85 ' (Ø9.2mm×26m) Drum size (Dia.× L) Ø2.48 "×8.8 "... -
Page 25: Specification（Ewxc9500
SPECIFICATION（EWXC9500） Rated line pull 9500 lbs (4309kgs) 12V:Input: 6.4 kW / 8.6hp; Output: 2.8kW / 3.8hp Motor: series wound 24V:Input: 8.0 kW / 10.7hp; Output: 3.5kW /4.7hp Gear reduction ratio 130:1 Cable (Dia.× L) Ø3/8"×85 ' (Ø9.2mm×26m) Drum size (Dia.× L) Ø2.48 "×8.8 "... -
Page 26: Specification（Ewx10000
SPECIFICATION（EWX10000） Rated line pull 10000 lbs (4536 kgs) 12V:Input: 4.3kW / 5.8hp; Output: 2.3kW / 3.1hp Motor: series wound 24V:Input: 5.9kW / 7.9hp; Output: 3.0kW /4.0hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø3/8 "×85 ' (Ø9.2mm×26m) Drum size (Dia.× L) Ø2.48 "×8.8"... -
Page 27: Specification（Ewx12000
SPECIFICATION（EWX12000） Rated line pull 12000 lbs (5443 kgs) 12V:Input: 5.4 kW / 7.2hp; Output: 2.7kW / 3.6hp Motor: series wound 24V:Input: 5.3 kW / 7.1hp; Output: 3.3 kW /4.4hp Gear reduction ratio 230:1 Cable (Dia.× L) Ø13/32 "×83.7 ' (Ø10.2mm×25.5m) Drum size (Dia.×...
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