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Table of Contents
Related Manuals for Hyundai DHY16KSE
Summarization of Contents
Safety labels information
TRANSPORT WARNING
Warnings related to lifting and suspending the generator set.
MECHANICAL WARNING
Warnings about moving parts and guards.
SAFEGUARD WARNING
Warnings about noise levels and protective clothing.
Safety labels information
CHEMICAL WARNING
Warnings about ventilation, cleaning, and flammable liquids.
ELECTRICAL WARNING
Warnings about battery disconnection, grounding, and wiring.
1 General Introduction
1.1 Brief Introduction
Overview of HYUNDAI diesel engine generator sets and their applications.
1.2 Generator Set Main Parts Specifications
Lists the main components of the generator set with corresponding numbers.
1.3 Diesel Engine
Information on HYUNDAI's choice of diesel engines for their generator sets.
1 General Introduction
1.4 Alternator
Details on the specifications and features of HYUNDAI alternators.
1.5 Cooling System
Description of the engine cooling system components.
1.6 Electrical System
Information on the generator set's electrical system voltage and battery configuration.
1.7 Coupling
How the engine and alternator are connected.
1.8 Fuel Tank and Base Frame
Description of the fuel tank and base frame integration.
1.9 Control Panel
Overview of the high-grade control panel and its features.
1.10 Optional for Canopy Generator Set
Details about optional features for canopy generator sets.
1.10.1 External antifreeze adding hole
How to add antifreeze externally.
1 General Introduction
1.10.2 Lubricant discharge hole which directly connect to outside
Feature for convenient lubricant discharge.
1.10.3 Improved design for easy transportation
Features for easier hoisting and transportation of canopy sets.
1.11 Others
Lists other components and optional parts.
1.11 Pre-heater for generator set (Optional Spare Part)
Description of the optional pre-heater for cold starts.
2 Installation
2.1 General Outline
Importance of correct installation and compliance with regulations.
2.2 Transportation
Guidelines for safely transporting the generator set.
2.3 Design for Foundation
Requirements for a stable and suitable foundation.
2.4 Design for Generator Set Working Room
Design considerations for the generator's installation space.
2 Installation
2.5 Installation of Generator Set
Procedures for installing the generator set, including positioning and fixing.
2.5.2 Ventilation
Principles and diagrams for proper ventilation of the working room.
2 Installation
2.5.3 Exhaust
Details on exhaust system design and installation considerations.
2.5.4 Noise reduction
Importance of noise reduction and factors affecting it.
2 Installation
2.6 Cooling system
Overview of the closed cycling water chilling system, including coolant, change, and cleaning.
2.6.1 Coolant
Properties, selection, and warnings for coolant.
2.6.2 Change of coolant
Procedures and intervals for changing coolant.
2.6.3 Cleaning of cooling system
Procedures for cleaning the cooling system.
2 Installation
2.6.4 Feeding of coolant
Steps for properly adding coolant to the system.
2.7 Lubricant system
Purpose and components of the lubricant system.
2.8 Fuel system
Requirements for fuel and components of the fuel system.
2.8.1 Fuel Recommendations
Specifications for recommended diesel fuel.
2 Installation
2.8.2 Fuel tank
Details on base frame fuel tank construction and configuration.
2.7.2 Installation of fuel tank
Guidelines for fuel tank placement and piping.
2 Installation
2.7.3 Fuel consumption
Critical factors influencing fuel consumption and quality.
2.8 Control system
Overview of the generator set's control panel.
2.9 Battery
Information on start battery types and installation.
2 Installation
2.10 Electrical Connection
Guidelines for electrical installation and connections.
2.10.1 Cabling
Considerations for selecting and installing power cables.
2.10.2 Grounding / Earthing Requirements
Requirements for proper grounding of the generator set.
2.10.3 Insulation Test
Procedure for testing insulation resistance before operation.
2.11 Power distribution system
Information on the three-phase five-line power distribution system.
3 Operation
3.1 Inspect Before Operation
Pre-operation checks required before starting the generator set.
3.2 Generator set's running
Procedures for starting and running the generator set.
3.2.1 Pre-heat
Instructions on when and how to pre-heat the engine.
3.2.2 Connect to power
Steps to connect the generator set to the power supply.
3.2.3 Start
Detailed steps for starting the generator set.
3.2.4 Running
Monitoring parameters during generator set operation.
3.2.5 Emergency stop
Procedure for immediate shutdown in emergencies.
3 Operation
3.2.6 Normal stop the generator set
Steps for safely stopping the generator set under normal conditions.
3.3 After Running
Post-operation checks and actions to perform.
3.4 Record for running
Importance and content of running records.
3.5 Matters need attention
Important warnings and precautions during operation.
3 Operation
3.6 Operation for control system
Instructions for operating the generator control system.
3.6.1 Generator control panel operation
Step-by-step guide for the generator control panel.
3.6.2 Generating set control system
Overview of the electronic control system and its modules.
3 Operation
Introduction of pushbutton and LED in the AMF20/25 control panel
Explanation of control panel buttons and LEDs.
Operation and application
Details on operating modes (OFF, MAN, AUTO) and alarms.
P10/16 control system module introduction
Introduction to the P10/16 control system module.
3 Operation
Introduction of AMF10/16 control module
Introduction to the AMF10/16 control module.
3.7 ATS control panel
General introduction to the ATS panel.
3.7.1 ATS panel general introduction
Overview of ATS panel types and functions.
3 Operation
MANUAL status. Manual status operation:
Steps for operating the ATS panel in manual mode.
AUTO status operation
How to connect and set the ATS panel in AUTO mode.
ATS PANEL introduction
Introduction to the ATS panel and its components.
4 Maintenance
4.1 General outline
Importance of maintenance and adherence to manuals.
4.2 Engine
Maintenance schedule and checks for the engine.
Each time before start the engine
Daily checks before starting the engine.
For each 0~50 hours of running
Maintenance tasks for the initial 0-50 hours of operation.
For each 50~600 hours of running or at least each 12 months
Periodic maintenance for 50-600 hours or 12 months.
For each 400 hours of running
Maintenance tasks at 400-hour intervals.
For each 800 hours of running
Maintenance tasks at 800-hour intervals.
For each 1200 hours of running
Maintenance tasks at 1200-hour intervals.
For each 2000 hours of running or at least 24 months
Major maintenance at 2000 hours or 24 months.
For each 2400 hours of running
Maintenance tasks at 2400-hour intervals.
4 Maintenance
4.3 Alternator
Procedures for cleaning and maintaining the alternator.
4.4 Control panel
Daily maintenance for the control panel.
4.5 Start battery
Maintenance for the start battery, including charging and fluid infusion.
4.6 Maintenance record
Importance of keeping detailed maintenance records.
5 Check for Malfunction
5.1 General outline
Overview of common malfunctions and their causes.
5.2 Malfunction checklist
A list of potential malfunctions and their troubleshooting.
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