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Table of Contents
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Table of Contents
Related Manuals for Hyster H5.00XL
Summarization of Contents
General Operating Information
Periodic Maintenance
Provides a maintenance schedule and instructions for inspection and maintenance.
Moving a Disabled Lift Truck
How to Tow the Lift Truck
Steps for towing a disabled lift truck, including operator and speed.
Moving a Disabled Lift Truck
How to Tow the Lift Truck (Continued)
Additional steps and considerations for towing a disabled lift truck.
Lift Truck Stabilization for Maintenance
How to Put a Lift Truck on Blocks
Procedure for placing a lift truck on blocks for maintenance.
How to Raise the Drive Tires
Procedure for blocking the drive tires to stabilize the lift truck.
How to Raise the Steering Tires
Procedure for blocking the steering tires to stabilize the lift truck.
Maintenance Points Diagrams
H3.50-5.00XL (H70-110XL) Maintenance Points
Diagram showing maintenance points for H3.50-5.00XL lift trucks.
H6.00-7.00XL (H135-155XL) Maintenance Points
Diagram showing maintenance points for H6.00-7.00XL lift trucks.
Maintenance Schedule
Fluids and Lubricants Schedule
Schedule for hydraulic oil, engine oil, and transmission oil checks and changes.
Systems Checks Schedule
Schedule for fuel, cooling, battery, and drive belt system checks.
Component Inspections Schedule
Schedule for mast, carriage, lift chains, and tire pressure checks.
Operational Checks Schedule
Schedule for checking gauges, lights, horn, and steering system.
Maintenance Schedule
Brakes, Safety Labels, and Lift Chains Schedule
Schedule for checking brakes, safety labels, and lift chains.
Drive Shafts and Differential Lubrication Schedule
Schedule for lubricating drive shafts and checking differential thrust screw.
Engine Oil Filter and Wheel Nuts Schedule
Schedule for checking engine oil filter, wheel nuts, and steering axle bearings.
Maintenance Schedule
Mast Pivots and Carriage Surfaces Lubrication
Schedule for lubricating mast pivots and carriage sliding surfaces.
Fork Guides and Pedals Lubrication Schedule
Schedule for lubricating fork guides and checking pedals/levers.
Fuel Filters, Spark Plugs, and PCV Valve Schedule
Schedule for checking fuel filters, spark plugs, and PCV valve.
Engine Timing and Valve Adjustment Schedule
Schedule for timing and valve adjustments for GM V-6 and diesel engines.
Transmission and Axle Oil Level Schedule
Schedule for checking manual transmission and drive axle oil levels.
Maintenance Schedule
Hydraulic and Clutch Oil Filter Schedule
Schedule for changing hydraulic and oil clutch system filters.
Steer and Drive Wheel Bearing Lubrication Schedule
Schedule for lubricating steer and drive wheel bearings.
Daily Maintenance Procedures
Engine Stopped Checks
Procedures for daily checks with the engine stopped, including leaks and compartment cleanliness.
Hydraulic Oil Level Check
Procedure for checking hydraulic oil level, including warnings and temperature considerations.
Engine Maintenance Points
Diesel Engine Maintenance Points
Diagram of maintenance points for diesel engines.
Gasoline/LPG Engine Maintenance Points
Diagram of maintenance points for gasoline/LPG engines.
Engine and Drive Belt Maintenance
Drive Belt Check and Adjustment
Procedure for checking and adjusting drive belts for GM V-6 engines.
Cooling System Maintenance
Auxiliary Coolant Reservoir Level
Procedure for checking and filling the auxiliary coolant reservoir.
Air Filter Maintenance
Air Filter Cleaning and Inspection
Procedure for cleaning and inspecting the air filter element.
Air Filter and Fuel System Maintenance
Air Filter Components and Fuel Filter Drain
Air filter components diagram and procedure for draining the primary fuel filter.
Battery and Tire Maintenance
Battery Safety and Electrolyte Level
Safety precautions and procedures for checking battery electrolyte level.
Tire Pressure and Explosion Warning
Warning regarding tire pressure and explosion hazards.
Tire and Wheel Maintenance
Tire Pressure Check and Adjustment
Procedure for checking and adjusting tire pressure, including cold tire specifications.
Tire and Wheel Damage Inspection
Procedure for inspecting tires and wheels for damage.
Fork Inspection and Adjustment
Fork Types and Adjustment Procedures
Information on hook forks and pin forks, and how to adjust them.
Fork Removal
Hook Fork Removal Procedure
Procedure for removing a hook fork from the carriage.
Fork Removal and Installation
Hook Fork Installation Procedure
Procedure for installing a hook fork onto the carriage.
Pin Fork Removal and Installation
Procedures for removing and installing pin forks from the carriage.
Fork, Mast, and Lift Chain Inspection
Safety Warnings for Fork/Mast Inspection
Safety warnings and procedures for inspecting forks, mast, and lift chains.
Fork, Mast, and Lift Chain Inspection
Fork and Carriage Inspection Details
Procedure for inspecting welds, channels, load backrest, and forks for damage.
Lift Chain Lubrication and Inspection
Procedure for lubricating and inspecting lift chains for cracks and wear.
Operator Restraint System Check
Seat Belt and Seat Rail Inspection
Procedure for checking seat belt, seat rails, and hood latch function.
Operator Restraint System Check
Seat Belt and Seat Rail Inspection
Procedure for checking seat belt, seat rails, and hood latch function.
Lift System Operation and Safety
Lift Mechanism Safety Warnings
Safety warnings regarding working under a raised carriage or lift mechanism.
Lift Mechanism Operation Checks
Procedures for checking mast raising, lowering, tilting, and attachment controls.
Safety Labels and Cleaning Solvents
Safety Label Installation Procedure
Procedure for installing new safety labels on the lift truck.
Cleaning Solvent Usage Precautions
Precautions for using cleaning solvents, including flammability and skin irritation warnings.
Engine Running Checks
Seat Belt Warning and Preparation
Warning about seat belt importance and preparation for engine running checks.
Gauges, Lights, Horn, and Fuses Check
Procedure for checking gauges, lights, horn, and fuses during engine operation.
Power Shift Transmission Oil Level Check
Procedure for checking powershift transmission oil level while the engine is running.
Engine and Transmission Oil Level Checks
Power Shift Transmission Oil Level Check
Procedure for checking powershift transmission oil level, including dipstick location.
Oil Clutch System Oil Level Check
Procedure for checking oil clutch system oil level for H3.50-5.00XL models.
Control Levers and Pedals Operation
Control Lever and Pedal Operation Check
Procedure for checking control levers and pedals for proper operation.
Lift System Operation and Safety
Lift Mechanism Safety and Operation Checks
Safety warnings and procedures for checking lift mechanism operation.
Brake System Checks
Inching/Brake Pedal Operation
Description of the inching/brake pedal operation and its effect on service brakes and transmission.
Service Brake Operation and Adjustment
Procedure for checking service brake operation and automatic adjustment.
Parking Brake Operation and Adjustment
Procedure for checking parking brake operation and adjustment on inclines.
Steering System Check
Hydraulic Power Steering Check
Procedure for checking the smooth operation of the hydraulic power steering system.
150 Hour/Monthly Maintenance
Differential Thrust Screw Adjustment
Procedure for adjusting the thrust screw on the differential for H6.00-7.00XL models.
Lift Chains Lubrication
Procedure for lubricating lift chains with SAE 30 engine oil.
150 Hour/Monthly Maintenance
Differential Thrust Screw Adjustment
Procedure for adjusting the thrust screw on the differential for H6.00-7.00XL models.
Lift Chains Lubrication
Procedure for lubricating lift chains with SAE 30 engine oil.
Drive Shafts Lubrication
Drive Shaft Lubrication Points
Procedure for lubricating drive shafts on H6.00-7.00XL lift trucks.
350 Hour/Two Months Maintenance
Engine Oil and Filter Change
Procedure for changing engine oil and oil filter.
350 Hour/Two Months Maintenance
Engine Oil and Filter Change
Procedure for changing engine oil and oil filter.
Drive Belts Maintenance
Perkins Diesel Engine Drive Belt Tension
Procedure for checking and adjusting drive belt tension on Perkins diesel engines.
GM V-6 Engine Drive Belt Tension
Procedure for checking and adjusting drive belt tension on GM V-6 engines.
Drive Belt Tension Gauging
Method for measuring drive belt tension using a gauge.
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