Related Manuals for Ebsray V6000
Summarization of Contents
SECTION 1 INTRODUCTION
1.1 CAUTION
Important safety warning regarding installation and servicing by qualified personnel only.
1.2 WARNING
Operate pump within specified parameters; consult Ebsray for any changes to product, viscosity, speed, or pressure.
1.3 TRANSPORTATION AND PACKING
Guidance on suitable packing for shipment and storage requirements for pump protection.
1.4 INSPECTION ON RECEIPT
Procedure for checking equipment for damage or shortage upon arrival and reporting claims.
1.5 HANDLING
Precautions for safely moving pumps, using slings and proper lifting techniques.
SECTION 2 INSTALLATION
2.1 LOCATION
Guidelines for selecting pump location considering supply source, NPSH, space, ventilation, and access.
2.2 FOUNDATIONS
Requirements for accurately installing baseplate units on solid footing foundations.
2.3 PUMP PIPING CONNECTIONS
Instructions for supporting piping independently and aligning accurately with pump ports.
2.4 STRAINER PROTECTION
Importance of an efficient suction strainer to accommodate liquid viscosity without excessive resistance.
2.5 ALIGNMENT
Critical procedure for ensuring proper mechanical operation by checking and correcting pump and driver alignment.
SECTION 3 OPERATION
3.1 DESCRIPTION
Overview of the Ebsray Model V6000 pump's design, including its sliding vane mechanism and seals.
3.2 LUBRICATION
Procedures for lubricating grease-packed and oil-lubricated bearings, including replacement intervals.
3.3 START-UP CHECKLIST
Essential checks before starting the pump, including lubrication, alignment, and rotation direction.
3.4 OPERATIONAL CHECKS
Monitoring the pump during initial operation for issues like heating, vibration, or noise.
SECTION 4 MAINTENANCE
4.1 SPARE PARTS
Guidance on ordering spare parts, quoting serial numbers and providing necessary details.
4.2 PREPARATION FOR DISASSEMBLY
Steps required before dismantling, including work permits, isolation, depressurizing, and noting orientations.
4.3 DISASSEMBLY
Step-by-step instructions for dismantling the pump, starting with lubrication and covers.
4.4 INSPECTION
Procedures for inspecting pump components like rotor, liner, vanes, pushrods, seals, and bearings for wear or damage.
4.5 REASSEMBLY
Instructions for reassembling the pump after dismantling, focusing on component placement and orientation.
4.6 SETTING AXIAL CLEARANCE
Detailed procedure for adjusting and setting the axial clearance of the rotor from the wearplates.
SECTION 6 TROUBLE SHOOTING
6.1 FAILURE TO DELIVER LIQUID
Common causes and solutions for pumps that fail to deliver liquid, such as incorrect rotation or blockages.
6.2 LOW OUTPUT
Troubleshooting steps for pumps experiencing reduced output, including speed, cavitation, and wear issues.
6.3 EXCESSIVE POWER CONSUMPTION
Identifying causes of high power usage, such as obstructions, misalignment, or operating outside duty points.
6.4 PUMP IS NOISY
Diagnosing and resolving pump noise issues related to air leaks, cavitation, misalignment, or worn bearings.
6.5 LEAKAGE
Addressing leakage from covers, flanges, and mechanical seals, with specific checks and replacement advice.
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