Ebsray RC Series Installation, Operation & Maintenance Instructions Manual
Hide thumbs
Also See for RC Series:
Related Manuals for Ebsray RC Series
Summary of Contents for Ebsray RC Series
- Page 1 Publication # 1982-06 EN EBSRAY PUMPS INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS RC SERIES MODELS RC20 & RC25 …. For LPG APPLICATIONS...
-
Page 2: Table Of Contents
WARRANTY............................4 SECTION 2 – SYSTEM DESCRIPTION ........................5 EBSRAY RC20/RC25 LPG PUMPING SYSTEM .................. 5 BYPASS VALVE – EBSRAY MODEL RV18 (VRS OR CBS OPTIONS) ..........5 SECTION 3 – INSTALLATION ............................. 5 PUMP & SYSTEM LOCATION/INSTALLATION ................... 5 3.1.1... - Page 3 National, State and Local Codes, Regulations, Standards and Directives. Ebsray reserves the right to: a) Withdraw or alter any or all of the Ebsray specifications within this Publication and any other relevant Ebsray documents without notification. b) Determine the validity of any Warranty claims for Ebsray equipment based on the proper application of Ebsray supplied equipment by the way of adherence to the Ebsray specifications within this Publication and any other relevant Ebsray documents.
-
Page 4: Section 1 - General
(1) year against change be contemplated, please confer with faulty workmanship and/or materials. Refer to Ebsray in order to verify the suitability of such a Ebsray PUMPS 'Standard Conditions of Sale and change Warranty' publication for details. -
Page 5: Section 2 - System Description
2.2 BYPASS VALVE – EBSRAY MODEL RV18 (VRS OR CBS OPTIONS) The RC Series Pumps must be installed in conjunction with a bypass valve - connected back-to-tank. The EBSRAY Model RV18 fitted with VRS or CBS option is recommended. (Refer Appendix A - P & ID for details) The Bypass Valve plays a pivotal role in the overall LPG system. -
Page 6: Bypass Valve
4.1 DESCRIPTION maximum 'out' position). 1. Pump 4. Verify all site conditions and statutory requirements The Ebsray RC Series pumps are designed for ultra have been met. quiet operation pumping LPG of Internationally accepted (ISO) quality and specification. 5. Briefly activate power (i.e. 'jog' motor) to verify The Pump meets the requirements of Australian, correct pump rotation. -
Page 7: Periodic Inspection
Fig 3 Complete Quill Assembly screw in evenly to extract Cartridge or NOTE: Complete Quill Assemblies are available Quill Assembly. from EBSRAY as a 'Spare Part' to enhance speed and efficiency of maintenance. Fig. 2... -
Page 8: Inspection
Remove Remove Circlip Circlip 5.6 SPARE PARTS from end of Quill from end of Quill 1. When ordering spare parts, to ensure a minimum Assembly. Assembly. of delay and correct replacement to original Refer Fig 4 Refer Fig 4 specification, ALWAYS quote the pump Serial Number located on the nameplate of the pump. - Page 9 c) Press Seal Seat Final pump assembly in with fingers. (Ensure complete 7. Fit Dust Seal to Body. and square (Note position of lip) engagement) Refer Fig 15 Refer Fig 9 Fig 9 3. Fit Primary O-Ring Fig 15 to Cartridge then f 8.
-
Page 10: Section 6 - Parts Designation
SECTION 6 – PARTS DESIGNATION PARTS DESIGNATION - EBSRAY MODELS: RC20 & RC25 (Refer Drawing N A316001B) Description Description Body Coupling Guard Cover Setscrew -Coupling Guard Impeller Plug - Spare Port O-Ring – Cover Seal Drain Elbow Bolt Lip Seal - Secondary Seal Plug –Gauge Tapping... -
Page 13: Section 7 - Trouble Shooting
SECTION 7 – TROUBLE SHOOTING Possible Problem Possible Cause Remedy Symptom Pump Pump not primed Insufficient LPG in Storage tank Fill Storage tank running but Inlet Valve not open Open Inlet Valve will not Excessive heating (sun) on inlet Cover Pump/piping with sunshade generate piping and/or Pump Paint Pump/piping white... - Page 14 Possible Problem Possible Cause Remedy Symptom Pump operating Receiving Tank/Vehicle Tank No problem exists (rotating) but fails to already full Tank/Vehicle deliver LPG fill Insufficient LPG in Storage Tank Fill Storage Tank Blockage in Pump inlet/discharge Clear blockage e.g. open Valve, Excess line Flow Valve, Valve at Dispenser etc.
- Page 15 Possible Problem Possible Cause Remedy Symptom Excessive Obstruction in Pump Dirt/debris/contaminate in Pump Clean blockage from Pump, Storage tank and/or inlet pipe before restarting Pump Noise and/or Faulty EFV on inlet, EFV Spring faulty or Check EFV(s), repair or replace as Vibration Bypass or Discharge EFV ports partially blocked...
-
Page 16: Appendix A - Typical Installation P&Id - (Aboveground)
APPENDIX A – TYPICAL INSTALLATION P&ID – (ABOVEGROUND) -
Page 17: Appendix B - System Pre-Startup Commissioning Checklist
APPENDIX B – SYSTEM PRE-STARTUP COMMISSIONING CHECKLIST Date:________________ Pumpset Serial No. _______________________________ Location: __________________________________ Bypass Valve Model No / Serial No: ___________________ Installation Company:__________________________ Installer's Name: _________________________________ Indicate Inspection Satisfactorily Completed with a in the appropriate box 1. Check for leak free installation at Pump and pipe connections................2. -
Page 18: Appendix C - Ebsray Pump Run Log
APPENDIX C – EBSRAY PUMP RUN LOG INSTALLATION RECORD PUMP DATE NUMBER OF HOSES MOTOR DETAILS. SITE INSTALLED BY COMPANY/PERSONNEL SERIAL No. COMMISSIONED SERVED COMMISSIONING RECORD INSPECT STORAGE MOTOR CURRENT PUMP NOTES SYSTEM TEMP TANK HOURS (AMPS) DISCHARGE (NAME) VAPOUR (°C) -
Page 19: Appendix D - Declaration Of Conformity
APPENDIX D – DECLARATION OF CONFORMITY... - Page 20 NOTES...
Need help?
Do you have a question about the RC Series and is the answer not in the manual?
Questions and answers