Migomag 400 Operating Manual

Migomag 400 Operating Manual

Compact welding machines

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OPERATING MANUAL
FOR MIGOMAG
COMPACT WELDING
MACHINES
260
(ITEM # AAM260)
400
(ITEM # AAM400)
1

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Summary of Contents for Migomag 400

  • Page 1: Front Cover

    OPERATING MANUAL FOR MIGOMAG COMPACT WELDING MACHINES (ITEM # AAM260) (ITEM # AAM400)
  • Page 2: Table Of Contents

    INDEX FRONT COVER ............1 INDEX ................2 INTRODUCTION ............3 ASSEMBLY INSTRUCTIONS ........3 SETTING UP FOR OPERATION ........ 3 MACHINE CONTROLS ..........4 SHEILDING GAS ............4 WORK ENVIRONMENT ..........4 OPERATION ............... 5 SETTING UP GUN FOR WELDING ALUMINIUM ..6 WELDING HINTS ............
  • Page 3: Introduction

    INTRODUCTION A few minutes spent reading about your new MIGOMAG MIG WELDING MACHINE will enable you to operate your machine efficiently and benefit from its many features. ASSSEMBLY INSTRUCTIONS 1. Fit the heavy-duty rubber tyred castor wheels and rear wheels to the chassis of the welder. Ensure the small FIGURE 1.
  • Page 4: Machine Controls

    In the event of overheating, power to the unit is Welding Voltage Adjustment interupted. MIGOMAG 260 The protection device automatically resets once the The welding voltage is regulated by a 2-position switch unit cools. for course control and a 8-position switch for fine control, a total of 16.
  • Page 5: Operation

    (1). extinguish. During the pause cycle the molten pool will These MIGOMAG machines have two voltage selection cool down. The arc will ignite again automatically at the switches, a course control (8) and fine voltage selection beginning of the following working cycle when the filler (6).
  • Page 6: Setting Up Gun For Welding Aluminium

    SETTING UP GUN FOR ALUMINIUM WELDING PARTS LIST 1. The Welding Gun PART NUMBER DESCRIPTION Remove the liner positioning nut from the adaptor block 1260005 Teflon Liner 1.0mm at the wire feed end of the gun cable. Remove the gas 1260021 Teflon Liner 1.2mm nozzle, contact tip holder, gas diffuser/contact tip from...
  • Page 7: Welding Faults

    WELDING FAULTS FAULT POSSIBLE CAUSE & REMEDY Weld deposit 'stringy' and incomplete 1. Torch moved over work piece too quickly 2. Gas mixture incorrect Weld deposit too thick 1. Torch moved over work piece too slowly 2. Welding voltage too low unstable, excessive spatter and weld porosity...
  • Page 10: Sheilding Gas Table

    Argon + Oxygen Minimum spatter Copper, Nickel & Alloys Argon Suitable for light gauges Argon Helium Higher heat input Suitable for heavy sections STANDARD WELDING GUN LIST MIG WELDER MODEL STANDARD GUN WITH 3M CABLE MIGOMAG 260 MB24KD MIGOMAG 400 MB36KD...
  • Page 11: Machine Breakdown

    MIGOMAG 260 COMPACT MACHINE BREAKDOWN & PARTS DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION 86001017 Left Hand Side Panel 86003011 Hub Complete 86001070 Opening Side Panel 86003012 Hub Only 86001069 Right Hand Side Panel Lower 86003010 Hub Nut 86001041 Rear Wheel Assy...
  • Page 12 MIGOMAG 400 COMPACT MACHINE BREAKDOWN & PARTS DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION 86001076 Left Hand Side Panel 86003012 Hub Only 86001075 Opening Side Panel 86003010 Hub Nut 86001074 Right Hand Side Panel Lower 86006050 Friction Brake Washer 86001042...
  • Page 13: Warranty

    The warranty does not compensate for damage due to improper use, neglect or normal wear. Travelling costs, freight or postage charges are not covered by the warranty. Warranty repairs must be carried out at the premises of Migomag Welding Supplies or its authorised Service Repatr Agent. Repairs by unauthorised persons will void this warranty.
  • Page 14: Contact Details

    Lawvale Pty Ltd trading as: MIGOMAG WELDING SUPPLIES A.B.N. 50 007 120 603 THE LARGEST INDEPENDENT WELDING EQUIPMENT SUPPLIER IN AUSTRALIA 668 Somerville Road Sunshine Victoria 3020 Phone: 03 9313 3100 Fax: 03 9312 4499 63 Douro Street North Geelong Victoria 3215...

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