Bryant 547K Installation Instructions Manual

Bryant 547K Installation Instructions Manual

3 to 12.5 tons (48/50lc 14 not included) accessory ultra low leak vertical economiser x

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Part No. CRECOMZR067A01, CRECOMZR069A01, and CRECOMZR071A01
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Enthalpy Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Demand Controlled Ventilation (DCV) . . . . . . . . . . . 14
Detection and Diagnostics . . . . . . . . . . . . . . . . . . 15
INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
W7220 Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . 16
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Using the Keypad with Menus . . . . . . . . . . . . . . . . . 16
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PROGRAMMING W7220 CONTROLLER . . . . . . . . . 16
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checkout Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
W7220 Economizer Module Wiring . . . . . . . . . . . . . 22
Time-out and Screen Saver . . . . . . . . . . . . . . . . . . . 22
START-UP AND OPERATION . . . . . . . . . . . . . . . . . . 22
Cooling, Unit with EconoMi$er® X . . . . . . . . . . . . . 22
Heating with EconoMi$er® X . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 24
Power Loss (Outage or Brownout) . . . . . . . . . . . . . 24
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Clearing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SAFETY CONSIDERATIONS

Installation of this accessory can be hazardous due to system
pressures, electrical components, and equipment location (such as
a roof or elevated structure). Only trained, qualified installers and
service technicians should install, start-up, and service this
equipment.
When installing this accessory, observe precautions in the
literature, labels attached to the equipment, and any other safety
precautions that apply:
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500252-01
Accessory Ultra Low Leak Vertical EconoMi$er
Installation Instructions
Page
Printed in U.S.A.
Form IIK-CRECOMZR67-05
(48/50LC 14 Not Included)
Follow all safety codes
Wear safety glasses and work gloves
Use care in handling and installing this accessory
It is important to recognize safety information. This is the safety-
alert symbol:
. When you see this symbol on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
WARNING
ELECTRIC SHOCK HAZARD
Failure to follow this warning could result in personal injury,
property damage, or death.
Before performing service or maintenance operations on unit,
always turn off main power switch to unit and install lock(s)
and lockout tag(s). Unit may have more than one power
switch. Ensure electrical service to rooftop unit agrees with
voltage and amperage listed on the unit rating plate.
If any wiring changes are required, first be sure to remove
power from the economizer module before starting work. Pay
particular attention to verifying the power connection (24 vac).
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing, safety glasses and gloves
when handling parts and servicing air conditioning equipment.
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution can result in personal injury and
damage to the unit.
Cover the duct opening as a precaution so objects cannot fall
into the return duct opening. Be sure to remove the cover when
installation is complete.
Pg 1
Small Rooftop Units
3 to 12.5 Tons
12-21
Replaces: IIK-CRECOMZR67-04
X
®

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Summarization of Contents

Safety Considerations
General Safety Guidelines
Follow safety codes, wear protective gear, handle with care during installation.
Understanding Safety Alerts
Explains signal words like DANGER, WARNING, CAUTION, and NOTE.
Electrical Safety Warning
Crucial warning about electric shock hazard during service operations.
Physical Hazard Warning
Caution regarding sharp sheet metal edges and protective gear.
General System Information
System Overview and Capabilities
Details the EconoMi$er X system, its W7220 controller, and features.
Compliance and Standards
Mentions compliance with ASHRAE 90.1, IECC, and California Title 24.
Equipment Compatibility
Lists compatible Carrier, Bryant, and ICP models for the EconoMi$er X.
Installation Procedures
Unit Preparation and Economizer Mounting
Steps for unit prep, mounting the assembly, and securing it.
Wiring and Controller Installation
Instructions for sensor wiring, controller mounting, and connections.
Hood and Panel Reinstallation
Procedures for installing the hood, filter divider, and reassembling panels.
Specific Unit Wiring (48/50LC 07-12)
Detailed wiring instructions for specific 48/50LC 07-12 unit models.
Optional Enthalpy Sensor Installation
Guide for installing the HH57AC081 enthalpy sensor for outside air.
Differential Return Air Sensor Installation
Instructions for installing the differential return air sensor.
Demand Controlled Ventilation (DCV) Setup
Guidance on setting up DCV using a CO2 sensor.
General W7220 Controller and Sensor Information
W7220 Economizer Controller Overview
Overview of the W7220 controller's capabilities and components.
User Interface and Keypad Operation
How to navigate menus and use the keypad for settings and parameters.
Programming the W7220 Controller
Remote Fault Detection Setup
Instructions for setting up remote monitoring of controller faults using thermostats or lights.
Setpoint Configuration
Explanation of key setpoints like MAT SET, LOW T LOCK, DRYBULB SET, ENTH CURVE, and MIN POS.
System Setup Parameters
Details on setting INSTALL, EQUIPMENT, FAN TYPE, AUX1 OUT, and OCC parameters.
Standard Controller Settings Summary
Summary of default and configurable settings for 1 or 2 speed units.
Controller Menu Structure Details
Detailed breakdown of the W7220 controller's menu parameters and their functions.
Advanced Setpoint Configuration
Explains additional setpoints like VENTMAX, VENTMIN, EXH SET, and DCV SET.
System Setup and Calibration
Covers system setup parameters and advanced calibration/configuration options.
Start-Up and Operation
Checkout Procedures
Steps to perform checkout tests for damper operation and configured outputs.
Alarm Handling and Clearing
How to view active alarms, understand their causes, and clear them.
Economizer Module Wiring Overview
Explanation of terminal blocks and wiring for the W7220 economizer module.
Cooling Operation with Economizer
How the system operates in cooling mode using free cooling or mechanical cooling.
Heating Operation with Economizer
How the system operates in heating mode with economizer damper positioning.
Damper Control Logic (2-Speed Fan)
Details damper position based on inputs, fan speed, and CO2 sensor usage.
Troubleshooting
Power Loss and Alarm Behavior
How power loss affects settings and how alarms are displayed.
Common Operating Issues and Concerns
Table listing common problems and their possible causes and remedies.

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