Related Manuals for Weishaupt WG40F/1-A ZM-LN
Summarization of Contents
User Instructions
Target Audience
Defines the intended users and required qualifications for operating the unit.
Safety Symbols
Explains the meaning of various danger, warning, and caution symbols used.
Guarantee and Liability Terms
Outlines conditions that exclude guarantee and liability claims for damage.
Safety
Designated Application and Limitations
Specifies the intended use of the burner and restrictions for safe operation.
Gas Leakage Safety Procedures
Provides critical steps to take when gas can be smelled.
General Safety Measures
Highlights essential safety practices during normal operation and maintenance.
Electrical Connection Safety
Safety guidelines for working with live electrical components.
Gas Supply Safety Guidelines
Safety requirements for gas supply installation, alterations, and maintenance.
Equipment Modification Restrictions
Rules regarding unauthorized modifications and use of original parts.
Noise Emission Information
Details on noise emissions and protective measures for personnel.
Disposal Guidelines
Instructions for environmentally friendly disposal of the unit's components.
Product Description
Type Key Explanation
Decodes the model designation and its component parts.
Serial Number Identification
Locates the serial number on the name plate for service purposes.
Functionality Overview
Describes the main functional parts: air supply, gas supply, electrical components.
Gas Supply Components
Details components like gas isolating valve, multifunction assembly, and pressure regulators.
Electrical Components Overview
Explains the roles of the combustion manager, operating panel, and ignition unit.
Inputs and Outputs
Lists terminal connections and their respective functions.
Program Sequence Details
Outlines the burner's operating phases from test to standby.
Wiring Diagram
Provides a schematic of electrical connections and component mapping.
Technical Specifications
Covers approval data, electrical specs, ambient conditions, fuels, and emissions.
Burner Rating and Capacity
Details heat ratings and provides a capacity graph for different fuels.
Physical Dimensions and Weight
Provides dimensional drawings and the unit's weight.
Installation
Installation Site and Conditions
Requirements for burner matching, location, and heat exchanger preparation.
Burner Mounting Procedure
Steps for fitting the burner flange and gasket to the heat exchanger.
Optional 180° Burner Rotation
Instructions for rotating the burner for alternative valve train configurations.
Gas Supply Installation
Gas Supply Connection Safety
Critical safety warnings regarding gas leaks and explosion risks.
Installing the Gas Valve Train
Procedures for installing the gas valve train from the right and left.
Soundness Test of Gas Supply Line
Method for performing a leak test on the gas supply line and vent.
Electrical Connection Procedure
Steps and safety precautions for making electrical connections.
Burner Motor Power Connection
Instructions for connecting the separate supply line for the burner motor.
Operation
Operating Panel Interface
Description of buttons and their functions on the burner's operating panel.
Displaying Operating Status
How to view and interpret the combustion manager's current operating status.
Understanding Display Information
Explanation of symbols, status codes, and operating data on the display.
Accessing Info Level Data
Procedure for interrogating burner data via the info level.
Service Level Data Access
Accessing service information such as actuator positions and fault memory.
Parameter Level Configuration
Details on parameters accessible in the parameter level for adjustment.
Access Level Settings
Configuration of burner-specific settings via the access level.
Burner Linearisation Process
Steps for linearising operating points to ensure accurate gas operation.
Commissioning
Commissioning Prerequisites and Checks
Ensuring correct assembly and system readiness before commissioning.
Connecting Measuring Devices
Instructions for connecting devices for ionisation current and mixing pressure.
Checking Gas Connection Pressure
Procedure to verify minimum and maximum gas connection pressures.
Gas Valve Train Soundness Testing
Performing leak tests on the gas valve train in multiple phases.
Purging the Gas Valve Train
Steps to safely purge the gas valve train of air.
Preset Pressure Regulator Adjustment
Determining and setting the pressure regulator based on load and gas type.
Setting Diffuser and Air Damper
Adjusting diffuser and air damper settings for the required heat rating.
Preset Gas and Air Pressure Switches
Initial setting of gas and air pressure switches for commissioning.
Burner Adjustment Procedures
Step-by-step guide for adjusting burner operation without variable speed drive.
Setting Pressure Switches
Checking and adjusting low gas pressure, valve proving, and air pressure switches.
Final Commissioning Steps
Concluding checks, documentation, and final settings after commissioning.
Combustion Check and Adjustment
Procedures for checking excess air, flue gas temperature, and emissions.
Calculating Gas Throughput
Formulas and methods for calculating normal and operating gas throughput.
Optimizing Operating Points
Subsequent adjustments to operating points for optimal performance.
Shutdown
Procedure for Operational Breaks
Steps to safely switch off the burner for short or long breaks.
Servicing
Servicing Safety Precautions
Critical safety warnings and preparatory steps before servicing.
Recommended Service Plan
Schedule and procedures for routine maintenance of burner components.
Mixing Head Maintenance
Instructions for removing and refitting the mixing head.
Setting the Mixing Head
Procedure for setting the mixing head and adjusting flame tube.
Ionisation and Ignition Electrode Adjustment
Correct positioning and setting of ionisation and ignition electrodes.
Service Position Guidelines
Steps to achieve a service-friendly position for maintenance.
Fan Wheel Maintenance
Procedure for removing and refitting the fan wheel.
Burner Motor Replacement
Instructions for removing and replacing the burner motor.
Air Damper Actuator Maintenance
Procedure for removing and refitting the air damper actuator.
Angle Drive Maintenance
Guide for removing and refitting the angle drive.
Gas Butterfly Valve Actuator Maintenance
Procedure for removing and refitting the gas butterfly valve actuator.
Double Gas Valve Coil Replacement
Steps for replacing the solenoid coil in the double gas valve.
Breather Plug Replacement
Procedure for replacing the breather plug with an integrated filter.
Multifunction Assembly Filter Replacement
Guide for removing and refitting the filter insert in the multifunction assembly.
Gas Filter Insert Replacement
Procedure for replacing the filter insert in the gas filter.
Combustion Manager Replacement
Steps for replacing the combustion manager unit and initial setup.
Fuse Replacement Procedure
Instructions for safely replacing the internal unit fuse.
Troubleshooting
Fault Condition Procedures
Overview of fault indications and initial troubleshooting steps.
Display Off Faults
Troubleshooting steps when the display is off or shows 'OFF'.
Display Flashes Faults
Interpreting flashing display codes and resetting the burner.
Detailed Fault Code Explanations
Provides detailed fault codes for in-depth error analysis.
Fault Rectification Steps
Lists faults and their rectification procedures, noting qualified personnel requirements.
Common Fault Code Groups
Categorized fault codes (A1h-A6h, A7h-CFh) with rectification guidance.
Operating Problem Diagnosis
Addresses common operating issues like poor start, booming, and display errors.
Technical Documentation
Burner Program Sequence
Detailed list of operating phases, statuses, and functions.
Operating Status Code Reference
Table of operating phases, status codes, and corresponding conditions.
Pressure Unit Conversion Table
Provides conversion factors between various pressure units.
Appliance Category Standards
Explains appliance categories based on EN 676 and gas types.
Appliance Categories for Natural Gas
Table detailing appliance categories by country for Natural Gas.
Appliance Categories for LPG
Table detailing appliance categories by country for Liquid Petroleum Gas.
Appliance Categories for Dual Fuel
Table detailing appliance categories by country for dual fuel burners.
Project Planning
Additional Installation Requirements
Specifies requirements for specific applications and compliance standards.
Spare Parts
Spares Diagram (Main Assembly)
Exploded view diagram of the main burner assembly components.
Spare Parts List (1.01-1.21)
List of spare parts for the main assembly with order numbers.
Spares Diagram (Burner without VSD)
Exploded view diagram for burner components without variable speed drive.
Spare Parts List (2.01-2.30)
List of spare parts for burner without variable speed drive.
Spares Diagram (Burner with VSD)
Exploded view diagram for burner components with variable speed drive.
Spare Parts List (3.01-3.30)
List of spare parts for burner with variable speed drive.
Spares Diagram (Mixing Head)
Exploded view diagram of mixing head components.
Spare Parts List (4.01-4.26)
List of spare parts for mixing head components.
Spares Diagram (Ignition/Sensor)
Exploded view diagram for ignition and sensor components.
Spare Parts List (5.01-5.24)
List of spare parts for ignition and sensor components.
Spares Diagram (Gas Valve Train 1)
Exploded view diagram for gas valve train components.
Spare Parts List (6.01-6.16)
List of spare parts for various gas valve train components.
Spares Diagram (Gas Valve Train 2)
Exploded view diagram for additional gas valve train components.
Spare Parts List (7.01-7.22)
List of spare parts for additional gas valve train components.
Spares Diagram (Gas Valve Train 3)
Exploded view diagram for further gas valve train components.
Spare Parts List (8.01-8.22)
List of spare parts for further gas valve train components.
Notes
User Notes Section
A dedicated section for users to add personal notes and annotations.
Key Word Index
Keyword Index A-K
Alphabetical listing of keywords from A to K for document navigation.
Keyword Index L-W
Alphabetical listing of keywords from L to W for document navigation.
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