Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 1 User instructions 1 User instructions This manual forms part of the equipment and must be kept on site. Translation of original Carefully read the manual prior to working on the unit.
Weishaupt parts, force majeure, unauthorised modifications made to the unit, the installation of additional components, which have not been tested with the...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 2 Safety 2 Safety 2.1 Designated application The burner is suitable for continuous operation (only in conjunction with QRI flame sensor) on heat exchangers to EN 303 and EN 267. If the burner is not used on combustion chambers to EN 303 and EN 267, a safety...
Oil burner WM-L20/2-A R (W-FM100/200) 2 Safety 2.3 Alterations to the construction of the equipment All conversions require written approval from Max Weishaupt GmbH. No additional components may be fitted, which have not been tested for use with the equipment.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3 Product description 3.1 Type key WM-L20/2-A R Type Series: Monoblock monarch® Fuel: Oil EL Size Ratings size Construction Version Type of control: modulating 3.2 Serial number The serial number on the name plate identifies the product. This is required by Weishaupt's customer service department.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.3 Function 3.3.1 Air supply Air dampers The air dampers regulate the air quantity required for combustion. The combustion manager controls the air dampers via actuator. At burner shutdown the air dampers close automatically.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.3.2 Oil supply Oil pump The pump draws the oil through the supply line and carries it under pressure to the oil nozzle. The pressure regulating valve keeps the oil pressure constant.
Page 11
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description Sequence of operation During the pre-purge time all solenoid valves are closed. For burner ignition, the combustion manager opens the solenoid valves. The oil quantity regulator is in the open position (ignition position).
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.3.3 Electrical components Combustion Manager The combustion manager W-FM is the control unit of the burner. It controls the sequence of operation, monitors the flame and communicates with all components.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.4 Technical data 3.4.1 Approval data DIN CERTCO 5G1031 Basic standards EN 267:2011 Additional standards, see EU conformity certifica- tion. 13-84 83252902 1/2019-09 La...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.4.2 Electrical data Burner control Mains voltage / mains frequency 230 V/50 Hz Consumption at start max 295 W Consumption during operation max 185 W Power consumption max 1.6 A Internal unit fuse T6.3H, IEC 127-2/5...
(temperature and humidity) medium temperature Combustion chamber dimensions, see Weishaupt Partner Portal / Documents and Applications / Online Applications / NO calculation for burners. Sound levels Dual number noise emission values...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.4.6 Rating Combustion heat rating Combustion heat rating 600 … 2100 kW 50 … 176 kg/h The oil throughput data relates to a calorific value of 11.9 kWh/kg for fuel oil EL.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 3 Product description 3.4.7 Dimensions Burner 8 mm 254 mm 810 mm 1 227 … 247 mm without combustion head extension 327 ± 3 mm with combustion head extension (100 mm) 427 ± 3 mm with combustion head extension (200 mm) 527 ±...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4 Installation 4.1 Installation conditions Burner type and capacity graph Burner and heat exchanger must be matched. Check burner type and burner capacity. Installation location Prior to installation ensure that: the space for the burner hinging range is sufficient [ch. 3.4.7],...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4.2 Check rating The burner as delivered has been: pre-sized for a specific oil throughput, equipped with an oil nozzle type -w- K3 S1 50°. The exact details are documented on the burner data sheet.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4.3 Set mixing head 4.3.1 Setting diagram Set mixing head relative to the combustion heat rating required. Therefore the flame tube setting and air damper setting are matched. Do not operate the burner outside of the capacity graph.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4.3.2 Set mixing head without combustion head extension Hinge open the burner [ch. 9.3]. 1. Set distance nozzle support to nozzle body The distance between nozzle support and nozzle body 2 must be 90 mm.
Page 23
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 3. Set distance flame tube to diffuser The distance of flame tube to diffuser (dimension S1) determined from the setting diagram is set between the flame tube and diffuser sleeve using auxiliary dimension Measure auxiliary dimension E and compare to the table below.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4.3.3 Set mixing head with combustion head extension Hinge open the burner [ch. 9.3]. Remove nozzle assembly. 1. Check flame tube length Check total length of flame tube, see table.
Page 25
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 3. Set distance flame tube to diffuser The distance flame tube to diffuser (dimension S1) determined from the setting dia- gram is set at setting bolt 1 using auxiliary dimension E Measure auxiliary dimension E and compare to the table below.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation 4.4 Burner installation Fit flange gasket 3 and hinged flange 2 to the boiler plate using screws 1. The aperture between combustion head and refractory should be filled with flame-proof, resilient insulating material.
Page 27
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 4 Installation With combustion head extension Connect pressure hoses ensuring correct allocation. Place ignition lines from the hinged flange into the burner housing. Close burner and secure with dome nut 2. Remove view port cover.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 5 Installation 5 Installation 5.1 Oil supply Observe EN 12514-2, DIN 4755, TRÖI and local regulations. Check conditions for oil pump Suction resistance max 0.4 bar Supply pressure max 5 bar Supply temperature max 140 °C...
Page 29
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 5 Installation Connect oil supply and observe: do not twist oil hoses avoid mechanical tension consider length of hose required for the hinge range, do not kink oil hoses (curve radius 1 of 145 mm must be maintained).
(T6.3H). Earthing and neutral conductor must conform to local regulations. The following applies for cable length: all cable lengths maximum 100 m, use only original Weishaupt parts as Bus line, install Bus line as line configuration. 30-84 83252902 1/2019-09 La...
Page 31
Oil burner WM-L20/2-A R (W-FM100/200) 5 Installation Connecting the burner motor The motor must be protected against thermal overload and short circuit. Weishaupt recommend the use of a motor protection switch. Open terminal box on motor. Connect voltage supply to wiring diagram enclosed, observe motor rotation.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 6 Operation 6 Operation For further details see installation and operating instructions Combustion Manager. Display and operating unit (ABE) 1 Dial knob navigation through parameter structure; chan- ging values 2 [Enter]...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7 Commissioning 7.1 Prerequisite Commissioning must only be carried out by qualified personnel. Only correctly carried out commissioning ensures the operational safety. Prior to commissioning ensure that: all assembly and installation work has been carried out correctly,...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.1.1 Connect measuring devices Pressure measuring device for mixing pressure Open pressure test point for mixing pressure 1 and connect pressure measur- ing device. Oil pressure measuring devices on oil pump...
Page 35
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning Oil pressure measuring device connected to the return line Oil leakage from oil pressure measuring devices due to constant load Oil pressure measuring devices could be damaged and cause environmental pollu- tion through leakage.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.2 Adjusting the burner In addition to this chapter, the installation and operating manual of the Combustion Manager should be observed. This manual contains detailed information about: menu structure and navigation,...
Page 37
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 5. Check mixing pressure in ignition position Select ProgramStop. Select 36 IgnPos. Use [esc] key to return to the display with OilSettings. Select Autom/Manual/Off. Select Manual (Burner On). The burner starts and stops in ignition position without flame formation Check rotation direction of burner motor The mixing pressure in ignition position must be 2 … 4 mbar above the combustion...
Page 38
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7. Set intermediate load points Set ProgramStop to deactivated. Use [esc] key to return to the display SpecialPositions. Select CurveParams. Press [ENTER]. Point 1 is displayed. Point 1 has been factory preset to a specific oil throughput, see burner data sheet.
Page 39
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 9. Re-define point 1 Drive to point 1 in menu Point, whilst observing the combustion values. Check combustion values and correct if necessary. Carry out load apportionment [ch. 7.6]. Only in conjunction with frequency converter In oil operation, the speed should only be reduced so far, that the pump pressure set at full load does not fall by more than 15 %.
Page 40
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 12. Check start behaviour Restart burner in Manual operation. Check start behaviour and if necessary correct ignition position. If the ignition position has been altered: Re-check start behaviour. If the oil temperature has been altered: Re-check start behaviour.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.3 Set oil pressure switch Minimum oil pressure switch in the flow (optional) Depending on the burner application, optional equipment may be required for op- timum operation [ch. 12.3]. Remove end cap.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.4 Concluding work Oil leakage from oil pressure measuring devices due to constant load Oil pressure measuring devices could be damaged and cause environmental pollu- tion through leakage. WARNING Close or remove oil pressure measuring devices once commissioning is com- plete.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.5 Check combustion Determine excess air Slowly close air damper(s) in the relevant operating point, until the combustion limit is reached (soot number approx. 1). Measure and document O content.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 7 Commissioning 7.6 Ratings apportionment The load points are automatically assigned relative to the capacity. Incorrect load distribution can cause operating problems during the load control. Assign capacity in % for load point using the following formula.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 8 Shutdown 8 Shutdown For breaks in operation: Switch off burner. Close fuel shut off devices. 45-84 83252902 1/2019-09 La...
Components, which show increased wear and tear or whose design lifespan is or will be exceeded prior to the next service should be replaced as a precaution. Weishaupt recommends a service contract is entered into to ensure regular in- spections.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.2 Service plan Components Criteria / design lifespan Service procedure Fan wheel Soiling Clean Damage Replace Coupling cross on coupling Wear Replace centre piece Recommendation: at least every 2 years...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.3 Hinge open the burner Observe notes on servicing [ch. 9.1]. Damage to oil hoses due to mechanical strain If oil hoses are leaking, oil can escape and lead to environmental damage.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.4 Set ignition electrodes Observe notes on servicing [ch. 9.1]. The distance between the ignition electrodes and other components must be greater than the spark gap between the electrodes. The ignition electrodes must not touch the nozzle's atomising cone.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.5 Replace nozzle Observe notes on servicing [ch. 9.1]. Do not clean nozzles, always fit new nozzles. Hinge open the burner. Remove ignition electrodes. Counter-hold on the nozzle assembly using a spanner and remove nozzle.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.8 Set air regulator Observe notes on servicing [ch. 9.1]. Remove air inlet mesh [ch. 9.7]. If necessary remove air regulator [ch. 9.7]. Set air dampers Only tamper proof screws should be used in the air regulator section.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.9 Removing and refitting oil quantity regulator actuator Observe notes on servicing [ch. 9.1]. Removing Remove actuator cover. Unplug plug and remove cable entry gland 3. Remove view port 1 – or – if the actuator is not at 0°, remove plug 2.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.10 Set pump coupling Observe notes on servicing [ch. 9.1]. A flexible pump coupling is fitted between fan wheel and oil pump. Remove air regulator cover. Undo Allen screw 2 on the pump coupling.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 9 Servicing 9.11 Removing fan wheel Observe notes on servicing [ch. 9.1]. A tamper proof screw must be used when installing the fan wheel. Remove screw 1. Remove fan wheel with fan wheel puller from motor shaft.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 10 Troubleshooting 10 Troubleshooting 10.1 Procedures for fault conditions Check prerequisites for operation: Voltage supply available. Heating switch is set to On. Temperature regulator or pressure regulator on heat exchanger has been set correctly.
Reset low water safety interlock on heat exchanger. Notify your heating contractor or Weishaupt Customer Service if the problem occurs repeatedly. All other faults must only be rectified by qualified personnel. Read the error code and proceed according to the error message, see installa- tion and operating manual combustion manager.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 10 Troubleshooting 10.1.2 Lockout If a lockout condition occurs, the combustion manager initiates a fault shutdown and burner lockout. The display and operating unit alternately shows the shutdown behaviour and the fault diagnosed as a plain text display.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 10 Troubleshooting 10.2 Rectifying faults The following faults must only be rectified by qualified personnel: Fault Cause Rectification Burner motor does not run No voltage Check voltage supply Overload relay or motor protection...
Page 61
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 10 Troubleshooting The following faults must only be rectified by qualified personnel: Fault Cause Rectification Oil pump makes severe mech- Oil pump sucks air Ensure oil supply is tight anical noise...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 12 Project planning 12 Project planning 12.1 Oil supply Observe EN 12514-2, DIN 4755, TRÖI and local regulations. General information relating to the oil supply Do not use cathode protection system with steel tanks.
Set ring main pressure for fuel oil EL via pressure regulating valve to 1 … 1.5 bar. The oil filter must be suitable for the ring main pressure. An oil circulation device or Weishaupt gas/air separator should be fitted at each oil outlet point. Observe information label on separator. 12.1.2 Oil circulation unit The ring main supply can be fitted with an oil circulation unit.
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 12 Project planning 12.3 Additional requirements Additional requirements for burners for liquid and gaseous fuels to EN 267: the pressure equipment operates in accordance with the Pressure Equipment Directive 2014/68/EU, as components of industrial thermal process plants in accordance with EN 746-2,...
Page 71
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 13 Spares Pos. Description Order No. 3.01 Threaded socket 6LL M10X1 X G 1/4 140 223 85 067 3.02 Sealing ring A13.5 x 17 x 1.5 DIN 7603 Cu 440 010 3.03...
Page 77
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 13 Spares Pos. Description Order No. 5.01 ABE for W-FM 100/200 – Western Europe 1 (GB, D, F, I, E, P) 600 439 – Western Europe 2 (GB, NL, DK, S, N, FIN) 600 440 –...
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 15 Key word index 15 Key word index Exchanging the unit ............ 59 Extension................ 24 ABE .................. 12 Actuator................. 51, 54 Adjustment ................ 36 Air damper .............. 9, 21, 53 Fabrication number............... 8 Air damper setting .............. 21 Fan pressure ................ 34...
Page 82
Installation and operating instruction Oil burner WM-L20/2-A R (W-FM100/200) 15 Key word index Mixing pressure .............. 34 Service interval .............. 46 Motor................ 12, 31 Service plan................ 47 Motor type ................ 14 Setting diagram .............. 21 Shutdown ................ 45 Shutdown time .............. 45 Sleeve bearing.............. 53 Name plate ................ 8 Solenoid valve.............. 10...
Page 84
Max Weishaupt GmbH · 88475 Schwendi Weishaupt close by? Addresses, telephone numbers etc. can be found at www.weishaupt.de We reserve the right to make changes. All rights reserved. The complete program: Reliable technology and prompt, professional service W Burners up to 570 kW...
Need help?
Do you have a question about the WM-L20/2-A R and is the answer not in the manual?
Questions and answers