Atlantic CONDENSINOX 60 Installation, Use And Maintenance Instructions

Atlantic CONDENSINOX 60 Installation, Use And Maintenance Instructions

With modulating burners for natural gas and propane gas
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Document No. 00CNO0183-C / 02/09/15
CONDENSINOX
FR EN DE ES IT NL
GAS CONDENSING BOILER
40, 60, 80 or 100 kW
with modulating burners
for natural gas and propane gas
Installation,
use and
maintenance
instructions
SITE DE PONT-DE-VAUX
1 route de Fleurville - BP 55
FR - 01190 PONT-DE-VAUX

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Summarization of Contents

1. Warnings and Recommendations
1.1. Transport and storage
Boiler storage requirements: vertical position, temperature range (-20°C to +55°C), humidity (5-95%).
1.2. Symbols used in this document
Explains symbols for information, attention, and danger to highlight important safety notes.
1.3. Staff qualification for installation, adjustment, use and maintenance
Emphasizes that installation, adjustment, and maintenance require qualified, approved professionals.
1.4. Safety instructions
Crucial safety advice includes switching off power and checking for gas leaks after work.
1.5. Water characteristics
Details water quality requirements to prevent scaling and corrosion, ensuring boiler longevity.
2. Certification
2.1. Compliance with European Directives
Lists European directives the appliance complies with, including Low Voltage, EMC, and Gas Appliances.
2.2. Regulatory installation conditions
States that installation must be done by an approved professional according to current regulations.
2.3. Gas category
Specifies the boiler is factory-adjusted for H natural gas (G20) at 20 mbar, with options for 300 mbar networks.
2.4. Gas supply pressures
Provides nominal, minimum, and maximum gas supply pressures for natural gas and propane.
3. Technical Specifications
3.1. Dimensions
Presents a diagram and table with dimensional characteristics of the boiler models for installation planning.
3.2. Combustion at 15°C and 1013 mbar
Details combustion parameters like power, heat input, gas flow rate, and exhaust temperatures for different models.
3.3. Conditions of use
Lists operating conditions such as maximum temperatures, pressures, water capacity, and installation altitude.
3.4. Electrical connection
Specifies electrical power supply, consumption, and maximum sensor cable lengths for different models.
4. Installation
4.1. Boiler location
Advises on boiler placement, avoiding flammable surfaces, and recommended clearances for maintenance.
4.2. Exhaust connection
Explains compliance with regulations for exhaust systems and general requirements for flue connections.
4.2.1. Connection to a B23 chimney
Describes connecting to a B23 chimney, including mandatory accessories and ventilation requirements.
4.2.2. Connection to a B23P chimney
Details connecting to a B23P chimney, emphasizing mandatory accessories and exhaust system evaluation.
4.2.3. Rules for installing air vent terminals
Refers users to national standards and regulations for installing air vent terminals correctly.
4.2.4. Connection to a C13 or C33 vent (G20 and G25 only)
Explains C13 and C33 vent connections, highlighting mandatory accessories for concentric vents.
4.2.5. Connection to a C53 vent (G20 and G25 only)
Details C53 vent connections, emphasizing mandatory accessories for separate vents.
4.2.6. C43 or C83 collective air vent connection
Refers users to consult the manufacturer for C43 and C83 collective air vent connection types.
4.3. Hydraulic connection
Discusses water pump operation, pipe sizing, and pressure drops in steel ducts for hydraulic connections.
4.3.1. Connection using 3 tappings
Explains the 3-tapping connection and its benefit for separating high and low temperature returns.
4.3.2. Connection using 2 tappings
Describes the 2-tapping connection, specifying which return tapping to use if circuit temperatures are the same.
4.3.3. Condensate removal
Details mandatory condensate removal to drains via a PVC tube, noting its acidity and required slope.
4.4. Connecting the gas supply
Details connecting the gas supply, including filter recommendations and checking for gas tightness.
4.5. Changing the gas
Guides on changing the gas type, emphasizing the need for a qualified professional for adjustments.
4.5.1. Changing from G20 to G25
Provides a step-by-step guide for changing the gas from G20 to G25, including CO2 measurements.
4.5.2. Changing from G20 to G31
Details the procedure for changing the gas from G20 to G31, specifically for boilers with B23 and B23P connections.
4.6. Electrical connection
Covers electrical connection safety, polarity, earthing, and circuit breakers for installation.
4.6.1. Access to the control panel
Describes the steps to open the boiler's doors to access the control panel for adjustments.
4.6.2. Cable bushing
Explains how to route power and signal cables using dedicated trays and comply with wiring diagrams.
4.6.3. Connection to the boiler controller terminal blocks
Directs users to the boiler controller manual for connecting terminal blocks.
4.6.4. Connecting the AVS75 extension module(s) (optional accessory)
Instructs to refer to the accessory manual for installing AVS75 extension modules.
4.6.5. Connecting the OCI345 communication module (optional accessory)
Instructs to refer to the accessory manual for installing the OCI345 communication module.
4.6.6. Fuses
Mentions the boiler controller is equipped with four fuses and provides information on spare fuses.
4.6.7. Electrical diagram
Provides a detailed electrical wiring diagram for the boiler's components and connections.
5. Commissioning
5.1. Checks before commissioning
Lists pre-commissioning checks including hydraulic balancing, water pressure, gas type, and exhaust connections.
5.2. Commissioning
Outlines the commissioning process, including switching on power, initiating heat request, and checking gas tightness.
6. Checks After Commissioning
6.1. Condensate removal
Verifies that condensate removal is not obstructed on the boiler and pipe sides.
6.2. Gas supply
Advises checking gas pipe sizing and ensuring the gas pressure regulator safety device is not triggered.
7. Maintenance Operations
7.1. Draining the boiler
Provides steps for draining the boiler, including closing isolation valves and opening drain taps.
7.2. Checks on the boiler environment
Lists common checks before maintenance, such as water pressure and make-up water meter readings.
7.3. Cleaning the combustion chamber/exchanger
Details the procedure for cleaning the combustion chamber and heat exchanger, including removing turbulators.
7.4. Checking the ignition and ionisation electrodes
Explains how to check the condition and geometry of ignition and ionisation electrodes for optimal starting.
9. Hydraulic Diagrams and Configurations
9.1. Selection diagrams
Presents diagrams for selecting hydraulic configurations based on network management and DHW production.
9.2. Symbols used in the diagrams
Lists and explains the symbols used in the hydraulic diagrams for valves, pumps, and sensors.
9.3. List of diagrams
Provides a list of hydraulic diagrams with their corresponding page numbers for easy reference.
SINGLE BOILER
1 regulated heating circuit
Shows the hydraulic diagram (CX1.1) and necessary accessories for a single boiler with one heating circuit.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates the electrical connections for the boiler's control board and accessories.
D. SPECIFIC START-UP PROCEDURE
Details the specific start-up procedure and parameter adjustments for the boiler controller.
E. ELECTRICAL AND HYDRAULIC VALIDATION
Outlines procedures for validating electrical outputs, checking sensors, and confirming hydraulic diagrams.
F. OPTIMISING THE SETTINGS
Guides on optimizing settings for heating circuits, timer programs, and holiday schedules.
Maintenance optimisation
Explains how to generate maintenance messages based on time, burner operation, or start-ups.
SINGLE BOILER
Regulated networks and existing DHW production, external regulation communicating via LPB bus or 0-10V signal
Shows the hydraulic diagram (CX3.1) and accessories for external regulation via LPB bus or 0-10V signal.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates electrical connections for a boiler communicating via LPB bus or 0-10V signal.
D. SPECIFIC START-UP PROCEDURE
Details start-up procedures and parameter adjustments for external communication setups.
E. ELECTRICAL AND HYDRAULIC VALIDATION
Covers validation steps for electrical/hydraulic systems in LPB or 0-10V signal configurations.
F. OPTIMISING THE SETTINGS
Guides on optimizing settings for maintenance messages based on usage counters.
SINGLE BOILER
3 (or more) regulated networks with or without DHW production
Presents the hydraulic diagram (CX4.1) and necessary accessories for multi-network systems with or without DHW.
C. CUSTOMER ELECTRICAL CONNECTION
Shows electrical connections for multi-network systems, including room sensors.
D. SPECIFIC START-UP PROCEDURE
Details start-up procedures and parameter configuration for multi-network systems using AVS75 modules.
E. ELECTRICAL AND HYDRAULIC VALIDATION
Covers validation of electrical and hydraulic systems in multi-network configurations.
F. OPTIMISING THE SETTINGS
Guides on optimizing heating circuit, DHW, and timer program settings for multi-network systems.
G. ROOM SENSOR CONFIGURATION
Explains how to link and configure room sensors to specific heating circuits for temperature control.
BOILER CASCADE
Regulated networks and DHW regulated by external regulator communicating via LPB bus or 0-10V signal
Shows the hydraulic diagram (CX11.1) and accessories for boiler cascades with external regulation.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates electrical connections for boiler cascade systems, including information for boiler no. 1 and 2.
D. SPECIFIC START-UP PROCEDURE
Details start-up procedures and adjustments for boiler cascade systems, focusing on boiler no. 1 as master.
On boiler(s) no. 2 (and above): slave
Explains configuration for slave boilers in a cascade, including LPB network settings.
E. ELECTRICAL AND HYDRAULIC VALIDATION
Covers validation of electrical and hydraulic systems for master and slave boilers in a cascade.
F. OPTIMISING THE SETTINGS
Guides on optimizing cascade settings and maintenance reminders based on usage counters.
BOILER CASCADE
3 networks regulated by 3-way valves, 1 direct circuit, with DHW production
Shows the hydraulic diagram (CX13.1) and accessories for complex boiler cascades with multiple networks and DHW.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates electrical connections for a complex boiler cascade system, including multiple AVS75 modules.
D. SPECIFIC START-UP PROCEDURE
Details start-up procedures for boiler no. 1 (master) in a complex cascade setup.
On boiler no. 2: slave
Explains start-up procedures for slave boilers (no. 2) in a complex cascade setup.
On boiler no. 3: slave
Explains start-up procedures for slave boilers (no. 3) in a complex cascade setup.
BOILER CASCADE
Heating circuits managed by non-communicating controller and DHW production with plate exchanger
Shows the hydraulic diagram (CX14.1) and accessories for boiler cascades using non-communicating controllers.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates electrical connections for boiler no. 1 in a non-communicating controller cascade.
Boiler no. 2:
Information regarding boiler no. 2 in the non-communicating cascade setup.
• Menu Configuration
Details configuration steps for master boiler in a non-communicating cascade system.
On boiler(s) no. 2 (and above): slave
Explains configuration for slave boilers in a non-communicating cascade system.
BOILER CASCADE
1 boiler equipped with LMU + RVS 63 and 1 boiler equipped with the NAVISTEM B3000 controller
Shows the hydraulic diagram (CX15.1) and accessories for a mixed cascade system with LMU and B3000 controllers.
C. CUSTOMER ELECTRICAL CONNECTION
Illustrates electrical connections for boiler no. 1 in a mixed cascade system using RVS 63.
Boiler no. 2:
Information regarding boiler no. 2 in the mixed cascade setup.
D. SPECIFIC START-UP PROCEDURE
Details start-up procedures for the slave boiler (no. 1 on RVS 63) in a mixed cascade system.
On the RVS 63
Guides on setting time, LPB network, and heating circuit parameters for the RVS 63 controller.
On boiler no. 2: master
Explains LPB network configuration for boiler no. 2 as master in a mixed cascade.
F. OPTIMISING THE CONFIGURATION OF BOILER NO. 1 (SLAVE)
Guides on optimizing heating circuits and timer programs for slave boiler no. 1 connected to RVS 63.
G. OPTIMISING THE CONFIGURATION OF THE SLAVE BOILER (EQUIPPED WITH THE B3000)
Guides on optimizing configuration for the slave boiler equipped with the B3000 controller.

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