Atlantic CONDENSINOX 40 Installation, Use And Maintenance Instructions
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Atlantic CONDENSINOX 40 Installation, Use And Maintenance Instructions

With modulating burners for natural gas and propane gas
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Document No. 00CNO0183-C / 02/09/15
CONDENSINOX
FR EN DE ES IT NL
GAS CONDENSING BOILER
40, 60, 80 or 100 kW
with modulating burners
for natural gas and propane gas
Installation,
use and
maintenance
instructions
SITE DE PONT-DE-VAUX
1 route de Fleurville - BP 55
FR - 01190 PONT-DE-VAUX

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  • Page 1 Document No. 00CNO0183-C / 02/09/15 CONDENSINOX FR EN DE ES IT NL GAS CONDENSING BOILER 40, 60, 80 or 100 kW with modulating burners for natural gas and propane gas Installation, use and maintenance instructions SITE DE PONT-DE-VAUX 1 route de Fleurville - BP 55 FR - 01190 PONT-DE-VAUX...

  • Page 3: Table Of Contents

    CONDENSINOX - Installation, Use and Maintenance CONTENTS 1. WARNINGS AND RECOMMENDATIONS ................5 1.1. Transport and storage ........................... 5 1.2. Symbols used in this document ........................5 1.3. Staff qualifi cation for installation, adjustment, use and maintenance ............5 1.4. Safety instructions ............................5 1.5.
  • Page 4 CONDENSINOX - Installation, Use and Maintenance 9. HYDRAULIC DIAGRAMS AND CONFIGURATIONS ............41 9.1. Selection diagrams ............................41 9.2. Symbols used in the diagrams ........................43 9.3. List of diagrams ............................43 10. SPARE PARTS LIST ......................90 11. CUSTOMER PARAMETERS TABLE ...................98 12.

  • Page 5: Warnings And Recommendations

    CONDENSINOX - Installation, Use and Maintenance 1. WARNINGS AND RECOMMENDATIONS PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING, MAINTAINING OR USING THE BOILER. IT CONTAINS IMPORTANT INFORMATION ABOUT SAFETY. 1.1. Transport and storage The boiler: - must be stored vertically in a place where the temperature is between -20°C and +55°C and the relative humidity is between 5% and 95%.

  • Page 6: Water Characteristics

    CONDENSINOX - Installation, Use and Maintenance If you smell gas: • Do not use naked fl ames, do not smoke and do not activate electrical contacts or switches. DANGER: • Cut the gas supply. • Ventilate the room. • Trace the leak and repair it. If smoke is released: •...
  • Page 7 CONDENSINOX - Installation, Use and Maintenance 1.5.2. Protecting the unit against scaling Water naturally contains dissolved calcium ions and carbonates that cause scaling (calcium carbonate) to form. To prevent excessive deposits, take precautions with regard to the water used to fi ll the unit: hardness < 100 ppm Water must be added during the life of the boiler.
  • Page 8 CONDENSINOX - Installation, Use and Maintenance 1.5.3. Protecting steel and stainless steel boilers against corrosion Corrosion can affect the iron components used in boilers and heating systems, which is directly related to the presence of oxygen in the water heater's water. Dissolved oxygen that enters the unit when it is being fi lled for the fi...
  • Page 9 CONDENSINOX - Installation, Use and Maintenance 1.5.5. Setting up a plate exchanger If the recommendations listed above cannot be met, you can set up a plate exchanger to separate the primary system from the secondary system, which protects the boiler from undesirable effects. 1.5.6.

  • Page 10: Certification

    CONDENSINOX - Installation, Use and Maintenance 2. CERTIFICATION 2.1. Compliance with European Directives - Low voltage (2006/95/EC) This appliance is not intended for use by persons (including children) whose physical, sensory or mental abilities are reduced, or persons without experience or knowledge, unless they have been able to benefi...

  • Page 11: Gas Supply Pressures

    CONDENSINOX - Installation, Use and Maintenance Categories B23 - B23 P (G20) 2E(S) 2H3P 2H3P 2H3P 2H3P 2H3P 2H3P CONDENSINOX C13 - C33 - 40-60 (G20) C53 C43 - C83 2E(S) B23 - B23 P (G20) 2E(R) 2H3P 2H3P 2H3P 2H3P 2H3P 2H3P...

  • Page 12: Technical Specifications

    CONDENSINOX - Installation, Use and Maintenance 3. TECHNICAL SPECIFICATIONS 3.1. Dimensions ø (cylindrical male) ø Flow (conical male) ø Hot return ø Cold return ø Condensate discharge U0510468-# fi gure 1 - Dimensional characteristics Ø K Ø N MODEL (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 40 - 60...

  • Page 13: Combustion At 15°C And 1013 Mbar

    CONDENSINOX - Installation, Use and Maintenance 3.2. Combustion at 15°C and 1013 mbar MODEL 40.0 60.0 80.0 97.0 Nominal power Pn (80/60°C) G25 set up for G20 ** 33.2 49.8 65.6 80.5 Nominal power when condensing 43.8 65.5 87.5 105.5 Pn (50/30°C) G25 set up for G20 ** 36.3...

  • Page 14: Conditions Of Use

    CONDENSINOX - Installation, Use and Maintenance 3.3. Conditions of use MODEL Maximum starting temperature setpoint °C Max starting temperature °C Safe temperature °C 4000 Max service pressure (bar) 1000 Minimum cold pressure (bar) Hydraulic pressure loss at ∆T 20 daPa Nominal water fl...

  • Page 15: Installation

    CONDENSINOX - Installation, Use and Maintenance 4. INSTALLATION 4.1. Boiler location CONDENSINOX boilers must not be installed on an infl ammable surface (wooden fl oor, plastic fl oor covering etc.). Recommended clearance from walls and ceiling: Suffi cient clearances must be provided to permit easy maintenance operations on the boilers.

  • Page 16: Exhaust Connection

    ø For the CONDENSINOX 40-60, the use of the 125 Chimney Adaptor accessory (code 040940) is mandatory to connect a CONDENSINOX boiler to a B23 chimney duct. This kit is suitable for Ø 125 exterior ducts.
  • Page 17 CONDENSINOX - Installation, Use and Maintenance CONDENSINOX boilers are high-performance boilers with very low exhaust temperatures; consequently to retain a favourable draft the ducts must run upwards from the boiler outlet. Horizontal duct runs must be avoided so as not to cause condensate retention. Use a minimum slope of 3% towards the boiler in the horizontal parts.
  • Page 18 CONDENSINOX - Installation, Use and Maintenance 4.2.2. Connection to a B23P chimney B23P type connection: Air from the installation room, gas evacuation through the roof via a pressurised duct. Ensure that the room where the boiler is installed has high and low ATTENTION: ventilation outlets in accordance with the regulations in force and that they are not obstructed.
  • Page 19 CONDENSINOX - Installation, Use and Maintenance 4.2.2.1. Single boiler installation case The combustion product extraction duct must be dimensioned by using the parameters set out in the table in chapter 3.2. Depending on the actual confi guration of the duct, a calculation is ATTENTION: required to check that the pressures at the boiler outlet do not exceed the maximum allowable values in this table.
  • Page 20 CONDENSINOX - Installation, Use and Maintenance 4.2.4. Connection to a C13 or C33 vent (G20 and G25 only) C13 type connection: Air intake and gas evacuation via separate ducts connected to a horizontal concentric terminal (vent). C33 type connection: Air intake and gas evacuation via separate ducts connected to a vertical concentric terminal.
  • Page 21 CONDENSINOX - Installation, Use and Maintenance The table below presents the accessories available for each boiler type, the duct diameters and the maximum straight lengths. The approved ducts are Ubbink Rolux Concentric Condensation ducts. CONDENSINOX C13 terminal Code 040946 Code 040987 C13 type Ø...
  • Page 22 CONDENSINOX - Installation, Use and Maintenance 4.2.5. Connection to a C53 vent (G20 and G25 only) C53 type connection: Air intake and gas evacuation via 2 separate ducts. The use of the “Black vertical separate air vent” or "Ochre vertical IMPORTANT: separate air vent"...
  • Page 23 L conduit air (m ) fi gure 7 - Max length of C53 type ducts fi gure 8 - Max length of C53 type ducts - CONDENSINOX 40-60 - CONDENSINOX 80-100 When calculating the duct length, take the following rules into account: - 90°...
  • Page 24 CONDENSINOX - Installation, Use and Maintenance 4.2.6.2. Type C83 The boilers are connected to a common combustion product extraction duct. The air intake ducts are connected to individual terminals taking air from outside the building. Page 24 / 116 00CNO0183-C...

  • Page 25: Hydraulic Connection

    CONDENSINOX - Installation, Use and Maintenance 4.3. Hydraulic connection The presence of a water pump built into the boiler with intelligent regulation allows optimum operation at up to Pinst/35 (Pinst = instantaneous power expressed in Th/h – 1 Th/h = 1.163 kW). Below this rate of Pinst/35, the boiler will continue to operate but with a gradual reduction in power (the boiler will stop below Pinst/51).
  • Page 26 CONDENSINOX - Installation, Use and Maintenance The boilers are equipped with the following elements: • a safety valve calibrated to 4 bar, • an automatic drain tap, • a drain valve. It is imperative to fi t the boiler and its installation with the following components: •...

  • Page 27: Connecting The Gas Supply

    CONDENSINOX - Installation, Use and Maintenance 4.3.3. Condensate removal Removal to the drains, via a drain hopper, using a PVC tube (minimum diameter 32 mm) is mandatory because the condensates are acidic and thus aggressive (pH between 3 and 5). Use a suffi...
  • Page 28 CONDENSINOX - Installation, Use and Maintenance The adjustment values have been validated for the gas supply pressures at the valve intake (pressure measured upstream, burner in operation) given in the following table: Type of gas Supply pressure (mbar) 4.5.1. Changing from G20 to G25 Before starting the burner, on the gas valve, Gas regulator setpoint preset the gas fl...
  • Page 29 CONDENSINOX - Installation, Use and Maintenance Models Gas valve Pre-setting/G20 Pmax CO Pmin 8.9 - 9.1 8.4 - 8.6 G25 set up for 6.9 - 7.1 6.4 - 6.6 G20 * GB-WND Unscrew R1 (+ direction) 1.5-2 turns 8.7 - 8.9 8.0 - 8.2 D01 S20 Screw R1 (- direction) 2-2.25 turns...
  • Page 30 CONDENSINOX - Installation, Use and Maintenance 4.5.2.1. Phase 1: Procedure for changing the ignition power Set the boiler to standby mode (see section 3.3.1 of the NAVISTEM B3000 boiler controller manual). If necessary, press the ESC button to return to the standard screen. Access the Settings menu (see section 3.6 of the NAVISTEM B3000 boiler controller manual), "OEM"...

  • Page 31: Electrical Connection

    CONDENSINOX - Installation, Use and Maintenance 4.6. Electrical connection Before carrying out any work, ensure that the general electrical power DANGER: supply is switched off. It is essential that the phase-neutral polarity is respected for the DANGER: electrical connection. It is essential to connect this boiler correctly to earth and to comply with the national standards in force in the country for low-voltage electrical installations.
  • Page 32 CONDENSINOX - Installation, Use and Maintenance 4.6.2. Cable bushing Use the cable trays located on the top left of the  rear jacket (see ) to introduce the connection cables: • The upper tray must be reserved for the power connections (boiler power supply, alarm feedback or circulating pump control).
  • Page 33 CONDENSINOX - Installation, Use and Maintenance 4.6.3. Connection to the boiler controller terminal blocks To connect the boiler controller, refer to its installation and use manual. 4.6.4. Connecting the AVS75 extension module(s) (optional accessory) To install the AVS75 module(s) (up to 3), refer to the manual supplied with the accessory (reference 059751).
  • Page 34 CONDENSINOX - Installation, Use and Maintenance 4.6.7. Electrical diagram Air pressure Ventilateur Pressostat air Vanne gaz switch Gas valve Ignition Transformateur N1A N1B transformer d'allumage Background board Tôle fond de tableau Thermostat Safety de sécurité thermostat F1, F2, F3, F4= FU 5X20 T6,3H 250V Entrée sonde prog.

  • Page 35: Commissioning

    CONDENSINOX - Installation, Use and Maintenance 5. COMMISSIONING 5.1. Checks before commissioning For a cascade installation, check the hydraulic balancing of the boilers. Check the water pressure on the manometer. This must be a minimum of 1 bar when cold. Check that the gas pressure and type are suited to the products.

  • Page 36: Checks After Commissioning

    CONDENSINOX - Installation, Use and Maintenance 6. CHECKS AFTER COMMISSIONING 6.1. Condensate removal Check that the removal of condensates is not obstructed on either the boiler side or the pipe side. 6.2. Gas supply Check that the gas pipe diameter is correctly sized: It is necessary to stop all the boilers together abruptly using the boiler room main circuit breaker to check that the gas pressure regulator safety device is not triggered.

  • Page 37: Maintenance Operations

    CONDENSINOX - Installation, Use and Maintenance 7. MAINTENANCE OPERATIONS Maintenance operations must be done annually or every 3000 hours of operation by a qualifi ed professional. The actions to take for each type of maintenance are given in the table below.

  • Page 38: Checks On The Boiler Environment

    CONDENSINOX - Installation, Use and Maintenance 7.2. Checks on the boiler environment Before any maintenance operation, a number of common checks should be carried out on the installation. • Water pressure: check that the water pressure is greater than 1 bar when cold.

  • Page 39: Checking The Ignition And Ionisation Electrodes

    CONDENSINOX - Installation, Use and Maintenance • Check the gas tightness of the gas circuit, • Switch the electrical power supply back on, • Switch on the CONDENSINOX, check that the combustion chamber door is sealed and check the combustion health: CO level compliant with the values in the table in section 4.5 and CO <...

  • Page 40: End-Of-Life Cycle Of The Apparatus

    CONDENSINOX - Installation, Use and Maintenance 8. END-OF-LIFE CYCLE OF THE APPARATUS Regulatory disposal and managed recycling of this product can prevent damage to the environment and health risks. a) For the disposal of the product and the component parts, the services of an accredited waste disposal company should be used.

  • Page 41: Hydraulic Diagrams And Configurations

    CONDENSINOX - Installation, Use and Maintenance 9. HYDRAULIC DIAGRAMS AND CONFIGURATIONS 9.1. Selection diagrams Secondary networks via communicating via 0…10 V signal existing communicating regulation CX3.1 No management of secondary networks Secondary networks via communicating via LPB bus existing communicating regulation CX3.1 1 direct heating network...
  • Page 42 0…10 V regulated via external signal communicating regulation CX11.1 Secondary network Cascade management by management external regulation by ATLANTIC Secondary networks communicating via regulated via external LPB bus communicating regulation CX11.1 1, 2 or 3 2 or 3 networks regulated network(s)

  • Page 43: Symbols Used In The Diagrams

    CONDENSINOX - Installation, Use and Maintenance 9.2. Symbols used in the diagrams Symbol Function Symbol Function Isolation valve open Balancing valve 2-way powered valve 3-way powered valve Filter Non-return valve Safety device Pump Dirt separator Bleed valve Outdoor sensor Temperature sensor 9.3.

  • Page 44: Single Boiler

    CONDENSINOX - Installation, Use and Maintenance Diagram INGLE BOILER CX1.1 1 regulated heating circuit page 1 / 4 A. HYDRAULIC DIAGRAM QAC34 Bypass required in case of underfloor heating network fi gure 20 - Diagram CX1.1 B. REGULATION ACCESSORY NECESSARY Appliance Quantity Order no.
  • Page 45 CONDENSINOX - Installation, Use and Maintenance Diagram: CX1.1 page 2 / 4 C. CUSTOMER ELECTRICAL CONNECTION Direct circuit Alarm relay circulating pump Q2 N Y1 Y2 L 230 VAC 50 Hz AUX2 AUX1 power supply Outdoor sensor B9 D. SPECIFIC START-UP PROCEDURE ...
  • Page 46 CONDENSINOX - Installation, Use and Maintenance Diagram: CX1.1 page 3 / 4 • Set the heating program to permanent comfort E. ELECTRICAL AND HYDRAULIC VALIDATION • Menu Input/output test Check the outputs Alarm relay Relay test (7700) Relay QX1 output Heating circuit 1 Q2 pump Relay test (7700) Relay QX2 output...
  • Page 47 CONDENSINOX - Installation, Use and Maintenance Diagram: CX1.1 page 4 / 4 Maintenance optimisation: It is possible to generate a maintenance message that does not cause a boiler fault. This maintenance message can occur after the 3 following counters reach set values: •...

  • Page 48: Regulated Networks And Existing Dhw Production, External Regulation Communicating Via Lpb Bus Or 0-10V Signal

    CONDENSINOX - Installation, Use and Maintenance Esquema INGLE BOILER CX3.1 Regulated networks and existing DHW production, external regulation communicating via LPB bus or 0-10V signal página 1 / 4 A. HYDRAULIC DIAGRAM EXTERNAL COMMUNICATING REGULATOR OCI345 fi gure 21 - Diagram CX3.1 B.
  • Page 49 CONDENSINOX - Installation, Use and Maintenance Diagram: CX3.1 page 2 / 4 C. CUSTOMER ELECTRICAL CONNECTION Alarm relay N Y1 Y2 L 230 VAC 50 Hz AUX2 AUX1 power supply LPB bus DB MB 0 to 10V analogue input D. SPECIFIC START-UP PROCEDURE ...
  • Page 50 CONDENSINOX - Installation, Use and Maintenance Diagram: CX3.1 page 3 / 4 Line No. Value H1 voltage value 2 (5955) 10.0 H1 function value 2 (5956) 1000 (for equivalence 10 V = 100°C) For a request via LPB • Menu LPB network Appliance address (6600) Check that the boiler is defi...
  • Page 51 CONDENSINOX - Installation, Use and Maintenance Diagram: CX3.1 page 4 / 4 F. OPTIMISING THE SETTINGS Maintenance optimisation: It is possible to generate a maintenance message that does not cause a boiler fault. This maintenance message can occur after the 3 following counters reach set values: •...

  • Page 52: Or More) Regulated Networks With Or Without Dhw Production

    CONDENSINOX - Installation, Use and Maintenance Diagram INGLE BOILER CX4.1 3 (or more) regulated networks with or without DHW production page 1 / 6 A. HYDRAULIC DIAGRAMS MAIN AND VARIANT Y1/Y2 Y5/Y6 Y11/Y12 fi gure 22 - Diagram CX4.1 B. REGULATION ACCESSORIES NECESSARY Appliance Quantity Order no.
  • Page 53 CONDENSINOX - Installation, Use and Maintenance Diagram: CX4.1 page 2 / 6 C. CUSTOMER ELECTRICAL CONNECTION Alarm pump relay N Y1 Y2 L 230 VAC 50 Hz AUX2 AUX1 power supply DHW sensor B3 Outdoor sensor B9 G+ CL- CL+ G+ CL- CL+ Room sensor QAA 75 heating circuit no.
  • Page 54 CONDENSINOX - Installation, Use and Maintenance Diagram: CX4.1 page 3 / 6 Module 1 QX21 Heating circuit 1 mixing valve Y1/Y2 BX21 QX22 Regulated circuit fl ow sensor B1 AVS75 BX22 Heating circuit 1 circulating pump Q2 QX23 Module 2 QX21 Heating circuit 2 mixing valve Y5/Y6...
  • Page 55 CONDENSINOX - Installation, Use and Maintenance Diagram: CX4.1 page 4 / 6 Line No. Value Start heating circuit 3 Heating circuit 3 (5721) Confi gure the DHW pump output Relay QX2 output (5891) DHW pump/valve Extension module 1 function (6020) Heating circuit 1 Confi...
  • Page 56 CONDENSINOX - Installation, Use and Maintenance Diagram: CX4.1 page 5 / 6 Sensor temperature BX21 module 3 (7834) in °C Flow sensor B1 Line No. Value • Menu Configuration Generator 1 control no. (6212) Check the hydraulic diagram Generator 2 control no. (6213) DHW information (6215) Information on heating circuits 3, 2 and 1 (6217) 30303...
  • Page 57 CONDENSINOX - Installation, Use and Maintenance Diagram: CX4.1 page 6 / 6 Line No. Value • Menu DHW tank Temperature rise from initial setpoint (5020) - - - Adjust the rise • Menu Domestic Hot Water Anti-legionella function (1640) - - - Confi...

  • Page 58: Boiler Cascade

    CONDENSINOX - Installation, Use and Maintenance Diagram OILER CASCADE CX11.1 Regulated networks and DHW regulated by external regulator communicating via LPB bus or 0-10V signal page 1 / 6 A. HYDRAULIC DIAGRAM EXTERNAL COMMUNICATING REGULATOR Q1.1 Q1.2 fi gure 23 - Diagram CX11.1 B.
  • Page 59 CONDENSINOX - Installation, Use and Maintenance Diagram: CX11.1 page 2 / 6 C. CUSTOMER ELECTRICAL CONNECTION Boiler no. 1: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.1 close contact to Y2. Isolation valve Q1.1 Alarm relay...
  • Page 60 CONDENSINOX - Installation, Use and Maintenance Diagram: CX11.1 page 3 / 6 Isolation valve Q1.2 Alarm relay N Y1 Y2 L 230 VAC 50 Hz AUX2 AUX1 power supply LPB bus DB MB D. SPECIFIC START-UP PROCEDURE   Fit and connect the accessories. ...
  • Page 61 CONDENSINOX - Installation, Use and Maintenance Diagram: CX11.1 page 4 / 6 Line No. Value For a request via 0…10V input H1 input function (5950) Request consum. Confi gure input H1 circ.1 10V H1 voltage value 1 (5953) H1 function value (5954) H1 voltage value 2 (5955) 10.0 H1 function value 2 (5956)
  • Page 62 CONDENSINOX - Installation, Use and Maintenance Diagram: CX11.1 page 5 / 6 E. ELECTRICAL AND HYDRAULIC VALIDATION On boiler no. 1: master Line No. Value • Menu Cascade troubleshooting Confi rm that all the boilers are present in the cascade General status 1 (8100) Released/not released...
  • Page 63 CONDENSINOX - Installation, Use and Maintenance Diagram: CX11.1 page 6 / 6 On boiler no. 2: slave Line No. Value • Menu Input/output test Check the outputs Alarm relay Relay test (7700) Relay QX1 output Isolation valve Q1.2 Relay test (7700) Relay QX3 output Relay test (7700) No test...

  • Page 64: Networks Regulated By 3-Way Valves, 1 Direct Circuit, With Dhw Production

    CONDENSINOX - Installation, Use and Maintenance Diagram OILER CASCADE CX13.1 3 networks regulated by 3-way valves, 1 direct circuit, with DHW production page 1 / 10 A. HYDRAULIC DIAGRAM fi gure 24 - Diagram CX13.1 B. REGULATION ACCESSORIES NECESSARY Appliance Quantity Order no.
  • Page 65 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 2 / 10 C. CUSTOMER ELECTRICAL CONNECTION Boiler no. 1: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.1 close contact to Y2. Isolation valve Alarm Q1.1...
  • Page 66 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 3 / 10 Module 3 QX21 Heating circuit 3 mixing valve Y11/Y12 Regulated circuit fl ow BX21 QX22 AVS75 sensor B14 BX22 Heating circuit 3 circulating pump Q20 QX23 Boiler no. 2: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.2 close contact to Y2.
  • Page 67 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 4 / 10 Boiler no. 3: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.3 close contact to Y2. Alarm Isolation relay valve Q1.3 N Y1 Y2 L 230 VAC 50 Hz...
  • Page 68 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 5 / 10 D. SPECIFIC START-UP PROCEDURE   Fit and connect the accessories. ATTENTION: Confi gure the switches correctly for the AVS75 extension modules.   Start up the boiler alone. ...
  • Page 69 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 6 / 10 Line No. Value • Menu Heating circuit 2 Adjust the comfort setpoint Comfort temperature setpoint (710) - - - Set the curve slope Heating curve slope (720) - - - •...
  • Page 70 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 7 / 10 On boiler no. 3: slave Line No. Value • Confi gure as slave in the cascade: Menu LPB network Appliance address (6600) Device number Segment address (6601) Segment number Bus supply function (6604) Automatic Confi...
  • Page 71 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 8 / 10 Line No. Value Check the sensor values B9 exterior T° (7730) in °C Outdoor sensor B9 DHW temperature B3/B38 (7750) in °C DHW sensor B3 Cascade fl ow sensor B10 Sensor BX2 T°...
  • Page 72 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 9 / 10 Line No. Value Check the sensor values Sensor temperature BX21 module 1 (7830) in °C Flow sensor B1.3 • Menu Configuration Generator 1 control no. (6212) Check the hydraulic diagram Generator 2 control no.
  • Page 73 CONDENSINOX - Installation, Use and Maintenance Diagram: CX13.1 page 10 / 10 N° Ligne Valeur • Menu DHW tank Adjust the rise Temperature rise from initial setpoint (5020) 16 °C • Menu Domestic Hot Water Anti-legionella function (1640) - - - Confi...

  • Page 74: Heating Circuits Managed By Non-Communicating Controller And Dhw Production With Plate Exchanger

    CONDENSINOX - Installation, Use and Maintenance Diagram OILER CASCADE CX14.1 Heating circuits managed by non-communicating controller and DHW production with plate exchanger page 1 / 7 A. HYDRAULIC DIAGRAM EXTERNAL COMMUNICATING REGULATOR Q1.1 Q1.2 fi gure 25 - Diagram CX14.1 B.
  • Page 75 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 2 / 7 C. CUSTOMER ELECTRICAL CONNECTION Boiler no. 1: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.1 close contact to Y2. Do not connect Isolation valve Alarm...
  • Page 76 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 3 / 7 Boiler no. 2: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.2 close contact to Y2. Do not connect Isolation valve Alarm anything! Q1.2...
  • Page 77 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 4 / 7 Line No. Value • Menu Configuration Heating circuit 1 (5710) Start heating circuit 1 For heating circuit 1 to be effective, an actuator must be defi ned even if it is not connected: Relay QX2 output (5891) Pump HC1 Q2...
  • Page 78 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 5 / 7 On boiler(s) no. 2 (and above): slave Line No. Value • Menu Configuration For DHW to be effective, an actuator must be defi ned even if it is not connected: Confi...
  • Page 79 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 6 / 7 Line No. Value • Menu Input/output test Check the outputs Alarm relay Relay test (7700) Relay QX1 output Isolation valve Q1.1 Relay test (7700) Relay QX3 output Relay test (7700) No test Reset the outputs Check the sensor values...
  • Page 80 CONDENSINOX - Installation, Use and Maintenance Diagram: CX14.1 page 7 / 7 F. OPTIMISING THE SETTINGS DHW optimisation: Line No. Value • Menu DHW tank Adjust the rise Temperature rise from initial setpoint (5020) 16°C Cascade optimisation: The cascade can be optimised as required using the parameters in the Cascade menu. See the NAVISTEM B3000 boiler controller manual for more details.

  • Page 81: Boiler Equipped With Lmu + Rvs 63 And 1 Boiler Equipped With The Navistem B3000 Controller

    CONDENSINOX - Installation, Use and Maintenance Diagram OILER CASCADE CX15.1 1 boiler equipped with LMU + RVS 63 and 1 boiler equipped with the NAVISTEM B3000 controller page 1 / 8 A. HYDRAULIC DIAGRAM Y1/Y2 Y5/Y6 Q1.1 Q1.2 fi gure 26 - Diagram CX15.1 B.
  • Page 82 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 2 / 8 C. CUSTOMER ELECTRICAL CONNECTION Boiler no. 1: Mains supply Isolation valve Y1.1 (terminals Y1-Y2-N) RVS 63 Page 82 / 116 00CNO0183-C...
  • Page 83 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 3 / 8 Boiler no. 2: If the isolation valve is not equipped with an automatic reset, connect the INFORMATION: isolation valve Q1.1 close contact to Y2. Isolation valve Alarm Q1.1 relay N Y1 Y2 L...
  • Page 84 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 4 / 8 On the RVS 63 Line No. Value • Menu Time and date Hour / minute (1) HH.MM Set the time Day / month (2) DD.MM Set the date Set the year Year (3) YYYY...
  • Page 85 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 5 / 8 On boiler no. 2: master Line No. Value • Menu LPB network Appliance address (6600) Confi gure the boiler as master of the cascade Segment address (6601) Bus supply function (6604) Automatic Clock operation (6640) Slave without...
  • Page 86 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 6 / 8 Line No. Value Check the sensor values Ext. temp. B9 (7730) in °C Outdoor sensor B9 Circuit 1 network fl ow sensor (B1) Flow temp. B1 (7732) in °C Circuit 2 network fl...
  • Page 87 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 7 / 8 F. OPTIMISING THE CONFIGURATION OF BOILER NO. 1 (SLAVE) Adjusting the heating circuits (connected to the RVS 63): Line No. Value • Menu Heating circuit 1 Comfort setpoint (710) - - - Adjust the comfort setpoint Low setpoint (712)
  • Page 88 CONDENSINOX - Installation, Use and Maintenance Diagram: CX15.1 page 8 / 8 Line No. Value Adjust the anti-legionella cycle temperature Anti-legionella setpoint (1645) - - - setpoint Anti-legionella function duration - - - Adjust the duration of the anti-legionella cycle (1646) •...
  • Page 89 CONDENSINOX - Installation, Use and Maintenance  Published: 09 / 2015 Page 89 / 116...

  • Page 90: Spare Parts List

    CONDENSINOX - Installation, Use and Maintenance 10. SPARE PARTS LIST U0512617-# fi gure 27 - Casing/insulation Page 90 / 116 00CNO0183-C...
  • Page 91 CONDENSINOX - Installation, Use and Maintenance REF. FOR MODELS ITEM DESCRIPTION 40 kW 60 kW 80 kW 100kW Casing/insulation Top cover 71927 72581 Air fi lter 73417 Concentric adaptor 71918 72575 Rear jacket 71929 72583 Exhaust sensor with seal 71908 Side jacket 71930 72584...
  • Page 92 CONDENSINOX - Installation, Use and Maintenance U0505839-# / U0505841-# fi gure 28 - Control panel Page 92 / 116 00CNO0183-C...
  • Page 93 CONDENSINOX - Installation, Use and Maintenance REF. FOR MODELS ITEM DESCRIPTION 40 kW 60 kW 80 kW 100kW Control panel Platform with confi gured NAVISTEM B3000 76382 76383 76384 76385 Platform without NAVISTEM B3000 and with wiring 76127 Round fuse holder 76130 Fuse (T 6.3 H - 5x20) 71898...
  • Page 94 CONDENSINOX - Installation, Use and Maintenance U0512632-# U0512632-# fi gure 29 - Body Page 94 / 116 00CNO0183-C...
  • Page 95 CONDENSINOX - Installation, Use and Maintenance REF. FOR MODELS ITEM DESCRIPTION 40 kW 60 kW 80 kW 100kW Body Turbulators (complete set) 72356 71920 72578 72579 Bleed valve 71924 Valve manometer 71922 Water pump 76391 Pressure sensor adaptor 76392 Flow rate controller 72591 Drain valve 72577...
  • Page 96 CONDENSINOX - Installation, Use and Maintenance U0512624-# fi gure 30 - Burner Page 96 / 116 00CNO0183-C...
  • Page 97 CONDENSINOX - Installation, Use and Maintenance REF. FOR MODELS ITEM DESCRIPTION 40 kW 60 kW 80 kW 100kW Burner Burner + door 72375 76377 76378 Air hose 71913 72571 71917 76380 76381 Versilic tube (with joining nipple) 72596 72597 Air pressure switch 71915 72573 Ignition transformer...

  • Page 98: Customer Parameters Table

    CONDENSINOX - Installation, Use and Maintenance 11. CUSTOMER PARAMETERS TABLE Boiler: ..........site: ........serial no.: ..................Please transfer all parameter modifi cations into this document! Note: The "access" column indicates the degree of accessibility for information or programming (U for the end user, M for commissioning and S for specialist).
  • Page 99 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 3rd period start time 00:00 … 24:00 24:00 3rd period stop time 00:00 … 24:00 24:00 Default values No | Yes Timer program 3: Heating Circuit 3 Preselection Mon-Sun | Mon-Fri | Sat-Sun | Mon-Sun...
  • Page 100 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting Heating Circuit 1 Comfort setpoint 4 … 35°C 20°C Low setpoint 4 … 35°C 18°C Frost protection setpoint 4 … 35°C 10°C Maximum comfort setpoint 4 …...
  • Page 101 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting Heating Circuit 2 1010 Comfort setpoint 4 … 35°C 20°C 1012 Low setpoint 4 … 35°C 18°C 1014 Frost protection setpoint 4 … 35°C 10°C 1016 Maximum comfort setpoint 4 …...
  • Page 102 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting Heating Circuit 3 1310 Comfort setpoint 4 … 35°C 20°C 1312 Low setpoint 4 … 35°C 18°C 1314 Frost protection setpoint 4 … 35°C 10°C 1316 Maximum comfort setpoint 4 …...
  • Page 103 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting Domestic Hot Water 1610 Comfort setpoint 8 … 80°C 50°C 1612 Low setpoint 8 … 80°C 40°C 1614 Max comfort setpoint 8 ... 80°C 65°C 1620 Release 24h/24 | Heating circuit timer...
  • Page 104 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 2214 Manual mode setpoint (min boiler setpoint) … (max 60°C boiler setpoint) … 2217 Frost protection setpoint -20 ... 20°C 7°C 2243 Min. burner stop duration 0 …...
  • Page 105 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 5061 Electric resistance release 24h/24 | DHW release | timer DHW release prog. 4/DHW 5062 Elec. resistance regul. external thermostat | DHW DHW sensor sensor 5085 Excess heat evacuation stop | start...
  • Page 106 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 5950 H1 input function none | HC+DHW mode switching none | HC mode switching | HC1 mode switching | HC2 mode switching | HC3 mode switching | gen.
  • Page 107 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 6057 H2 mod. 2 voltage 1 value (U1) 0 … 10 V 6058 H2 module 2 funct. 1 value (F1) -1000 … 5000 6059 H2 mod. 2 voltage 2 value (U2) 0 …...
  • Page 108 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting Error 6705 Software troubleshooting code 0 … 65535 6706 Fault pos. phase cabinet 0 … 255 6710 Reset alarm relay no | yes 6740 Flow 1 temp. alarm 10 …...
  • Page 109 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 6900 History 11 00:00 … 23:59 h:m 00:00 6903 Error code 11 0 … 9999 6905 Software troubleshooting code 11 0 … 9999 6906 Phase cabinet 11 0 ...
  • Page 110 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 7130 Flue cleaning function stop | start stop 7131 Burner power partial load | full load | max. max. heating load heating load 7140 Manual mode stop | start stop 7143...
  • Page 111 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 7950 EX21 module 1 input 0 V | 230 V 7951 EX21 module 2 input 0 V | 230 V 7952 EX21 module 3 input 0 V | 230 V Status 8000...
  • Page 112 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 8131 Generator 16 status As line 8101 absent 8138 Cascade fl ow temperature 0 … 140°C 0°C 8139 Cascade fl ow setpoint 0 … 140°C 0°C 8140 Cascade return temperature...
  • Page 113 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 8527 Global solar energy yield 0 ... 9999999.9 kW/h 0 kW/h 8530 Hours of solar operation 00:00:00 ... 8333:07:00 h 00:00:00 h 8531 Hours of operation with excess solar heat 00:00:00 ...
  • Page 114 CONDENSINOX - Installation, Use and Maintenance Line Customer Programming Access Adjustment range Default value setting 8853 Instant water heater setpoint 0 … 140°C 0°C 8860 DHW rate 0 … 30 l/min 0 l/min 8875 Cons. circ. 1 fl ow temp. setpoint 5 …...

  • Page 115: Annex A

    CONDENSINOX - Installation, Use and Maintenance 12. ANNEX A Data on products ≤ 70 kW Product reference Trade mark YGNIS Models Code 041620 041621 Nominal power Prated Seasonal energy effi ciency class Class Seasonal energy effi ciency η (PCS) Useful heat production 40,3 60,5 At nominal power and in 80°C / 60°C regime...
  • Page 116 SATC ATLANTIC GUILLOT THERMOR SERVICES 1 route de Fleurville 17 rue Croix Fauchet - BP 46 01190 PONT DE VAUX 45141 SAINT-JEAN-DE-LA-RUELLE Tél. : 03 51 42 70 03 Tel.: www.thermor.fr Fax : 03 85 51 59 30 www.atlantic-guillot.fr ATLANTIC BELGIUM SA YGNIS AG Avenue du Château Jaco, 1...

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