Related Manuals for Viessmann PV1B
Summary of Contents for Viessmann PV1B
- Page 1 VIESMANN Service instructions for contractors Vitoplex 100 Type PV1B, 780 to 2000 kW 08 to 13 Oil/gas boiler VITOPLEX 100 Please keep safe. 5461424 GB 9/2018...
- Page 2 Danger system. Hot surfaces and fluids can lead to burns or Replace faulty components only with genuine scalding. Viessmann spare parts. Before maintenance and service work, switch ■ OFF the appliance and let it cool down. ■ Never touch hot surfaces on the boiler, burner,...
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Page 3: Safety Instructions
For replacements, use only original spare parts supplied or approved by Viessmann. Safety instructions for operating the system If you smell gas Condensate Danger... - Page 4 Index Index Information Symbols ....................Intended use ..................Product information ................Commissioning, inspec- Steps - commissioning, inspection and maintenance ......tion, maintenance Parts lists Ordering parts ..................17 Boiler body assembly ................18 Thermal insulation assembly ..............20 Water quality Water quality requirements ..............
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Page 5: Intended Use
Information Symbols The steps in connection with commissioning, inspec- Symbol Meaning tion and maintenance are found in the "Commission- Reference to other document containing ing, inspection and maintenance" section and identified further information as follows: Step in a diagram: Symbol Meaning The numbers correspond to the order in Steps required during commissioning... - Page 6 Information Product information Vitoplex 100, type PV1B ■ Fuels: Fuel oil and natural gas ■ Permissible operating pressure 6 bar (0.6 MPa) ■ Rated heating output 780 to 2000 kW...
- Page 7 Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance Commissioning steps Inspection steps Maintenance steps Page • • • 1. Commissioning the system....................• • 2. Shutting down the system....................• • 3. Opening the boiler door and cleaning cover..............•...
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Page 8: Shutting Down The System
Commissioning, inspection, maintenance Commissioning the system Operating and service instructions for the control 11. The dew point range must be cleared as quickly unit and the burner as possible. For this reason prevent all heat sup- ply to consumers when heating the system from 01. -
Page 9: Opening The Boiler Door And Cleaning Cover
Commissioning, inspection, maintenance Opening the boiler door and cleaning cover Note On gas burners, disconnect the gas supply pipe. Fig. 1 Danger Cleaning cover When working with high temperature insulation The version of cleaning cover on the flue gas collector materials that contain zirconium or aluminium depends on the output rating. -
Page 10: Inserting The Turbulators
Commissioning, inspection, maintenance Cleaning the turbulators, heating surface, flue outlet and flue pipe 1. Remove turbulators without applying force using the turbulator extractor supplied. 2. Clean flues and combustion chamber with the brush. Remove combustion residues with a vacuum cleaner. Fig. -
Page 11: Securing The Boiler Door And Cleaning Cover
Commissioning, inspection, maintenance Inserting the turbulators (cont.) 1. Push turbulators approx. of their length into ¼ hot gas flues 2. Bend turbulators approx. 10 to 15°. 3. Push the turbulators into the hot gas flues as far as they will go. When doing this, check the pre-stress- ing. -
Page 12: Checking The Expansion Vessel And System Pressure
Commissioning, inspection, maintenance Checking the temperature controller setting if a building management system is used (DCC system) Please note Shutting down from full load can result in high material stress and material damage to the boiler. If a system with a higher ranking building man- agement system takes over the temperature control of the boiler, adjust the settings at the temperature controller TR. -
Page 13: Checking The Thermal Insulation For Firm Seating
Commissioning, inspection, maintenance Checking the expansion vessel and system… (cont.) Pump controlled pressure maintaining systems In heating systems with automatic pressure maintain- Pump controlled pressure maintaining systems with ing systems also provide individual protection by instal- atmospheric deaeration through cyclical pressure ling an expansion vessel for each boiler. -
Page 14: Adjusting The Burner
Commissioning, inspection, maintenance Cleaning the sight glass in the boiler door Fig. 6 Check the gaskets and hose connection for tightness. Checking the mixer for ease of operation and tightness 1. Remove the motorised lever from the mixer han- 3. Check the mixer for leaks. In the event of a leak, dle. -
Page 15: Partial Load Operation
Commissioning, inspection, maintenance Adjusting the burner (cont.) The minimum boiler water temperature for oil and gas operation is 75 °C. Ensure the (minimum) boiler return temperature of 65 °C. Partial load operation Set the minimum heating output for the base load This extends the service life and reduces running stage in accordance with the flue system. - Page 16 Commissioning, inspection, maintenance Operating and service documents (cont.)
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Page 17: Parts Lists
Parts lists Ordering parts The following details are required when ordering parts: ■ Serial no. (see type plate) ■ Position number of the part from this parts list Parts not shown Pos. Part 0001 Touch-up spray paint, Vitosilver 0002 Touch-up paint stick, Vitosilver 0003 Installation instructions... - Page 18 Parts lists Boiler body assembly 0012 0013 0014 0016 0015 0015 0011 0010 0003 0004 0005 0006 0007 0008 0009 0002 0001 0004 Fig. 7...
- Page 19 (cont.) Pos. Part 0001 Boiler door 0002 Bolt B 12 h11 x 120 0003 Sight glass 0004 Viessmann logo 0005 Thermal insulation mat 0006 Thermal insulation block 0007 Flame tube gasket 0008 Hose packing 0009 Packing GF 25 x 15...
- Page 20 Parts lists Thermal insulation assembly 0024 0023 0022 0007 0021 0006 0020 0004 0018 0009 0016 0019 0019 0003 0005 0003 0014 0008 0003 0017 0006 0003 0015 0012 0013 0002 0008 0012 0006 0004 0001 0003 0004 0007 0003 0011 0003 0025...
- Page 21 Fixing rail, right front & left back 0008 Fixing rail, left front & right back 0009 Centre rail 0010 Corner rail, right front (with logo) 0011 Vitoplex 100 logo 0012 Thermal insulation jacket 0013 Thermal insulation jacket, centre 0014 Thermal insulation mat, top back 0015...
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Page 22: Prevention Of Damage Through Corrosion On The Water Side
Water quality Water quality requirements Note Observation of the following requirements is a neces- sary condition for safeguarding your warranty rights. The warranty excludes damage due to corrosion and scaling. Heating systems with rated operating temperatures up to 100 °C (VDI 2035) Prevent excessive scale build-up (calcium carbonate) The build-up of limescale deposits on the heating sur- on the heating surfaces. -
Page 23: Water Quality Requirements
2 and EN 14868. Using antifreeze in boilers Viessmann boilers are designed and built for water as The quality of the boiler water and feedwater must ■ a heat transfer medium. To protect boiler systems from meet the requirements of Directive VDI 2035. -
Page 24: Maintenance & Service
Commissioning/service reports Water quality Meter Fill and top- Total water Total hardness pH value Water treatment Date reading up water volume Feedwater Boiler wa- Medium Dosing volume Maintenance/service Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date:... -
Page 25: Commissioning/Service Reports
Commissioning/service reports Maintenance/service (cont.) Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date:... - Page 26 Specification Specification Rated heating output 1120 1350 1700 2000 Flue gas parameters Temperature at a boiler water tempera- ture of 80 °C At rated heating output °C – At partial load (60 %) °C – Product ID CE-0085BP0365 Standard seasonal efficiency [to DIN] (for operation with fuel oil/natural gas) 88 (H ) [gross cv]...
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Page 27: Final Decommissioning And Disposal
Decommissioning and disposal Final decommissioning and disposal Viessmann products can be recycled. Components For decommissioning the system, isolate the system and substances from the system are not part of ordi- from the power supply and allow components to cool nary household waste. -
Page 28: Manufacturer's Certificate
This product meets the requirements of the Efficiency Directive (92/42/EEC) The product characteristics determined as system values for the product Vitoplex 100, type PV1B, as part of EC type testing can be used to assess the energy efficiency of heating and ventilation systems in buildings to DIN V 4701-10, as specified by the EnEV [Germany] (see Specification table). - Page 29 Keyword index Keyword index Boiler door Operating and service documents......15 – Opening..............9 – Securing..............11 Building management system........12 Parts Burner adjustment............14 – Boiler body.............. 18 – Ordering..............17 – Thermal insulation...........20 Chemicals for corrosion protection......23 Pressure switch function, checking......12 Cleaning cover Product information............
- Page 32 Viessmann Werke GmbH & Co. KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...
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