Related Manuals for CESAB C4E200
Summarization of Contents
General Information
Technical Data
Technical specifications and data for the truck models.
Chassis
Truck's Lay Out
Diagram and identification of main truck components.
Operator Controls and Interface
Details of foot pedals, drive levers, and buttons for operator control.
Steering Column Control Buttons
Explanation of setting and speed reduction push buttons.
Load Handling Control Options
Description of joystick, control valve, and fingertip commands.
Dashboard Instruments and Indicators
Identification and purpose of dashboard instruments and warning lights.
Truck Identification and Capacity Plates
Details on identification and capacity plates for truck data.
Safe Truck Lifting Procedures
Procedures and equipment for safely lifting the truck.
Motors / Engines
Traction Motor Specifications
Technical specifications for traction electric motors.
Lifting Motor Specifications
Technical specifications for the lifting electric motor.
Transmission / Drive Gear
Reduction Gear View
Diagram illustrating the internal components of the reduction gear.
Drive Unit Oil Maintenance
Procedures for checking and changing oil in the reduction gears.
Drive Unit Replacement Procedure
Steps for replacing the reduction gear assembly.
Brakes / Wheels
Service Brake System Operation
Description of the service brake system and control intervals.
Parking Brake Control and Adjustment
Details on parking brake operation, control, and adjustment.
Brake Disks
Exploded view and explanation of brake disk assembly.
Wheel Brake Cylinder Replacement
Procedures for replacing the wheel brake cylinder.
Tyre Specifications and Safety
Information on tyre types, safety, and tightening torques.
Steering System
Steering System Operation
Description of steering operation and pressure setting.
Power Steering Hydraulic Diagram
Schematic illustrating the power steering hydraulic circuit.
3-Wheel Steering Axle Maintenance
Maintenance and checks for the 3-wheel steering axle.
Steering Wheel Bearing Adjustment
Procedure for adjusting steering wheel bearings.
Electric & Electronic System
Battery Maintenance and Charging Safety
General indications for battery maintenance and charging warnings.
Electric Motor Technical Data
Technical specifications for traction and lifting motors.
Encoder Function and Wiring
Function and wiring of the motor encoder.
Key Electrical Component Identification
Identification of key electrical components like modules and contactors.
Fuse Box and Fuse Details
Location and description of fuses and fuse box.
DC/DC Converter Specifications
Information on the DC/DC converter and equipment consumption.
Electronic Panel Technical Specs
Technical specifications for traction and lifting electronic panels.
Truck Operational Characteristics
Description of the truck's operational characteristics and functions.
System Diagnosis and Alarm Codes
How the system diagnoses faults and lists alarms.
General Electrical Safety Precautions
Important safety precautions related to electrical components.
Traction Unit Electrical Connections
Wiring diagram for the traction unit connections.
Electrical Connector Pinouts
Detailed description of various connectors used in the system.
Speed Reduction Feature Enablement
How to enable/disable speed reduction feature.
Electronic Steering System Overview
Description of electronic steering system for 3 and 4 wheel versions.
Steering Potentiometer Calibration
Voltage values and configuration for steering potentiometers.
Lifting Unit Electrical Connections
Wiring diagram for the lifting unit connections.
Console Operation and Functions
Overview of console functions like hour meter, parameter change, tester.
Traction Unit Parameter Configuration
Explanation of parameters for the DUAL AC2 Master Traction Unit.
Using the Tester for Diagnostics
How to use the tester function for diagnostics.
Traction Unit Alarm Codes
List and description of alarm codes for the traction unit.
Battery Indicator Operation
How the battery indicator works and how to adjust it.
Battery Adjustment Parameter Maps
Console values for battery adjustment and indicator reset.
Hydraulic / Pneumatic System
Hydraulic Diagram (Control Valve)
Hydraulic diagram for the control valve system.
Hydraulic Diagram (Joysticks/Fingertips)
Hydraulic diagram for joystick/fingertip control valve systems.
Electric Control Valve Components
Description and numbering of hydraulic electric control valves.
Lifting Performance Data
Performance data for lifting operations of standard machines.
Tilting & Sideshift Performance Data
Performance data for tilting and sideshift operations.
Hydraulic Oil and Filter Maintenance
Procedures for checking and changing hydraulic oil and filter.
Hydraulic Pump Replacement
Steps for replacing the hydraulic pump.
Mast Group
Mast Group Construction Details
Description of mast profiles, cylinders, and features.
Triple Mast Section Diagram
Diagram of a triple mast section with its components.
Mast Lifting Cylinder Configurations
Illustrations of lifting cylinders for different mast types.
Central Cylinder Braking Effect
Description of the central cylinder's braking effect mechanism.
Side Displacement Cylinder Braking
Description of the side displacement cylinder's braking effect.
Telescopic Cylinder Description
Description of the telescopic cylinder's braking effect.
Hydraulic Cylinder Performance Checks
Procedures for checking cylinder seals and performance.
Lifting Equipment Lubrication Schedule
Lubrication schedule and points for masts and fork carriage.
Fork Carriage Guide Shoe Replacement
Steps for replacing fork carriage guide shoes and shims.
Mast Chain Inspection and Replacement
Inspection and replacement of mast chains and tie rods.
Fork Arm Inspection Criteria
Visual inspection criteria for fork arms and their wear.
Maintenance Tables
Lubricants and Grease Specifications
Specifications for hydraulic oils and greases used in the truck.
Tyre and Fastener Tightening Torques
Torque values for wheel and drive unit fasteners.
Initial Running-in Maintenance Schedule
Initial maintenance schedule for new trucks.
Periodic Maintenance Schedule
Periodic maintenance intervals for various truck components.
Safety Information
Workplace Safety and Attire
Recommended attire and safe working environment requirements.
Truck Lifting Safety Precautions
Procedures and tools for safely lifting the truck.
Electrical System Safety Precautions
Safety precautions related to the truck's electrical system.
Welding and Grinding Safety
Safety measures to be taken during welding operations.
Safe Truck Washing Practices
Precautions when washing the truck, especially around electrical parts.
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