Table of Contents
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Table of Contents
Related Manuals for CESAB R200 Series
Summary of Contents for CESAB R200 Series
- Page 1 CESAB R200 1.2 - 1.6 tonne Reach trucks PRODUCT GUIDE...
- Page 2 This product guide applies to: Model R212 R214 R216 Document revision history: Edition date Changes January 2011 New generation Reach trucks Copyright CESAB Material Handling Europe Edition: January, 2011...
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Page 3: Table Of Contents
Contents Product range information General ………… … … …… … …… …… … …… … …… … …… …… 5 Applications Sales arguments Features and benefits … … …… …… … …… … …… … …… …… … …… 7 Important sales arguments for R200 …... - Page 4 Calculation of aisle width requirements … …… … …… …… … …… … …… 28 Floor requirements …… ……… …… … …… … …… … …… …… … …… 29 Batteries and chargers ……… …… … …… … …… … …… …… … …… 29 Options Load support ………...
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Page 5: Product Range Information
Product range information Product range information General The R200 series completes the lower capacity range with capacity segments made up by the R212 (1200 kg), R214 (1400 kg) and R216 (1600 kg). In the right application, combining AC tech- nology for driving with DC technology for lifting results in optimum machine performance. -
Page 6: Applications
Applications Applications Typical application involves universal material handling at smaller sites. The truck can be used for cargo handling in large warehouses and racking, floor stacking and transport. Typical customers are made up by small and medium size companies with a vary- ing number of pallets handled each day. -
Page 7: Sales Arguments
Sales arguments Sales arguments Features and benefits Operator compartment The operator compartment should be ergonomi- cally designed since this is where the operator spends most of the day. A tired operator is less productive. • Low in-step height of only 270 mm •... - Page 8 Sales arguments Free-view mast • The mast width allows excellent visibility from the operator’s position • High lifting and lowering speeds • Dampened movement of fork carrier when switching from free lift to main lift, and vice versa • Soft stopping for all lifts •...
- Page 9 Sales arguments Fork tilting • Available on R214 and R216 • No mast sway just like mast tilting • Minimum transfer of the centre of gravity • Reduced capacity because of the lifting height can be minimised • Quick tilting speed independent of the lifting height •...
- Page 10 Sales arguments Driving • Fully electronic steering simplifies manoeuvrability. • Small steering wheel requiring only small hand and arm movements and mini- mum effort. • 360° progressive steering for fast and safe operation • Progressive steering requires less turning at low speed and more turning at high speed to assure safe, comfortable driving.
- Page 11 Sales arguments Parameter settings Steering response can be set to one of six levels for smooth, safe handling. The progressive steering can be switched on or off to suit individual needs. Programmable acceleration, top speed and braking power as a percentage of maxi- mum.
- Page 12 Sales arguments Battery Select between three different battery sizes. This allows adapting the truck to the work tasks depending on whether it is used for short or long shifts. Wide battery Uses the full width of the truck for improved stability and reduced aisle width re- quirement.
- Page 13 Sales arguments Caution codes with warning function Cautions codes warn the operator that something abnormal has occurred. The code shows what is wrong, however, it is still possible to operate the truck. Example: No connection with hydraulic levers. Immediate information about what has occurred.
- Page 14 Sales arguments Emergency moving of the truck when driving is not working Release the parking brake using the switch under the arm rest panel. The truck can then be towed without lifting it. Emergency lowering of the forks Via a switch under the armrest panel. Emergency retraction of the mast Via a switch under the armrest panel.
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Page 15: Important Sales Arguments For R200
Sales arguments Important sales arguments for R200 Operator environment Space • Low entry • Ergonomic design with, among others, adjust- • ment of the operator’s seat, operating console, levers and pedals Pedals arranged similarly to a passenger car • • Small steering wheel and lever movements that require minimum effort reduce the strain on the operator. - Page 16 Sales arguments Mast Fork tilting (R214, R216 ) • Protected lifting rams • Battery Easy access • Easy to service (Open the hood under the operator’s seat Steering motor • Travel drive motor • Lift motor • Hydraulic oil tank •...
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Page 17: Product Details
Product details Product details Main components and controls 1. Emergency switch 2. Keypad 3. Display 4. Switches and indicators 5. Operating console 6. Knob for adjusting the operating console position 7. Overhead guard panel with height indicator, radio and speakers. 8. -
Page 18: Emergency Switch
Product details Emergency switch The emergency switch is placed on the instrument panel where it can be reached from both outside and inside the truck cab. If activated, the truck can still be steered. Following activation of the emer- gency switch, the truck must be restarted to reset the switch. -
Page 19: Display
Product details Display The truck has an easy-to-read display with red and green truck status LEDs. Parking brake indicator (A) The brake is automatically applied when the operator leaves the seat. The symbol “P” lights up in the display window (A). Direction indicator (B) The arrows indicate the selected travel direction. - Page 20 Product details Parameter indicator (I) This display symbol lights when verifying the set parameters. Hour meter indicator (J) This display symbol lights when the hour meter is shown. Operating hours can be displayed in several different ways: Key time: Measures the total time the truck has remained switched on using the keypad.
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Page 21: Operating Console
Product details Operating console Steering wheel The steering characteristics are progressive. This means the higher the travel speed, the lower the steering response (sensitivity is reduced). When driving slowly, the steering wheel need not be tur- ned as many turns as when driving at high speed. The steering characteristics can be adapted to the operator’s experience and preferences. - Page 22 The fork lifting takes priority over other functions when activated at the same time. Contact an authorised CESAB service technician if this priority needs to be changed. The lever distance can be adjusted to suit the accompanying cover plates.
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Page 23: Overhead Guard Panel
Product details Knob for adjusting the operating console position The operating console can be continuously adjusted for the most comfortable ope- rator position. • Loosen the knob (A) and then adjust the opera- ting console to the desired height. • Undo the knob (B) and then adjust the operating console to the desired angle. -
Page 24: Operator's Seat
Product details Operator’s seat The operator’s seat has an ergonomic design. It has an optimally shaped seatback and side sup- ports. The seat cushion has a unique design for maximum ergonomics. The operator’s seat can be adjusted forwards/backwards as required to attain the most comfortable operating position. -
Page 25: Pedals
Product details Pedals Safety pedal (A) The left foot must be kept on the safety pedal when the parking brake is released. This prevents the foot from being caught if the truck collides with an obstacle. Two optional functions can be controlled by the safety pedal: –... -
Page 26: Accessories Bar
Product details Accessories bar All models feature an integrated accessories bar that can accommodate a computer terminal, a PC, scanner or other electronic equipment required on board the truck. Also, optional voltage converters and adapters are available to facilitate installation of such equipment. -
Page 27: Technical Information
1000 8500 The R200 series trucks feature studs under the chassis. The studs are close to the surface (15 mm), which implies that they may hit against obstructions during nor- mal operation. If they present an obstruction (on models R212 and R214), they can be disassembled without affecting the truck capacity. -
Page 28: Aisle Width Requirements
Technical information Aisle width requirements EUR pallet 800 x 1200 mm Standard VDI Model Type of handling With side shifting Without side shifting Aisle width requirement, mm Short side 2755 2700 R212 Long side 2599 2544 Short side 2813 2758 R212 Long side 2634... -
Page 29: Floor Requirements
Technical information Floor requirements There are no special floor requirements for reach trucks, except the floors must be perfectly level. This is especially important when lifting to high heights, since the mast remain vertical even when extended to the maximum lift height. Additionally, the floor must be able to hold the weight of the truck and the wheel pressure when fully loaded. - Page 30 Technical information Weight and capacity Battery table, R200 Power Power Min. weight Width, w Depth, l Height, h (mm) Model (Ah) (kWh) (kg) (mm) (mm) w/o roller bed w roller bed 14.4 1040 360–450 17.3–21.6 1040 480–600 23–28.8 1040 1) Height not including the keys (25 mm) underneath the battery Please note that the battery compartment differs depending on whether or not a rol- ler bed is used.
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Page 31: Options
Options Options Load support The load support increases the stability of the load when handling high loads. It also reduces the risk of goods falling from the forks onto the operator. The standard height is 1000 mm, but 750, 850, 900, 950 mm and 1100–1600 mm in increments of 100 mm can be ordered. -
Page 32: Height Indicator And Height Pre-Selection
Options Height indicator and height pre-selection The height indicator provides information about the current fork height. (Standard on the R216 for lift heights from 6.3 metres. Option for lower lift heights.) The current height is shown on the display, ergonomically placed immediately below the overhead guard. -
Page 33: Fork Tilt Angle +4°/-0,5
Options Fork tilt angle +4°/-0,5° 4°/-2° is standard. A tilt angle of +4°/-0.5° means that when the forks are tilted in the lowered position, the forks are more or less horizontal. This minimises the need for a tilt indicator. Available on: R214 and R216 Warning light A warning light can be mounted on the truck to warn persons in close proximity when the truck is... -
Page 34: Rear-View Mirror
Options Rear-view mirror Increases the visibility around the truck. Foot-operated travel direction switch A travel direction switch is integrated in the acce- lerator pedal. Forward or reverse travel is selected by depressing the appropriate side of the accelera- tor pedal. Product Guide –... -
Page 35: Operator's Seat
Options Operator’s seat The operator’s seat is available in various designs, e.g. with a textile cover with a low or high back- rest. To suit different operating environments, the operator’s seat with high backrest is available with seat heating and textile or leather imitation cover. Seat belt To improve safety, the operator’s seat can be fitted with a seat belt. -
Page 36: Overhead Guard For Drive-In Racking
Options Overhead guard for drive-in racking An additional protection for small falling objects to protect the driver on top of the overhead guard when drive in rack. Battery replacement equipment – Roller bed A roller bed can be installed on all R200. The battery rests on the sup- port arms, not the rollers, during operation. -
Page 37: Appendix
Appendix Appendix Parameter setting Enter the programming mode for operator 1 • Keep holding the travel direction selector depressed and enter the code for opera- tor 1, then press As long as the travel direction selector is kept pressed, the menu scrolls on the dis- play: CI, P, Pn, H and E (see explanation below) •... -
Page 38: Programming/Deletion Of Height Preselection
Appendix Function Default parameter settings Operator profile 1) Steering response 2) Max. travel speed % 3) Max. acceleration % 4) Motor brake % 5) Reversing brake % Programming/deletion of height preselection When programming and using the height preselection feature, it is important that the forks are horizontal. We recommend selecting a fork tilt angle of 4°/-0.5°... -
Page 39: Using Height Preselection
Appendix Using height preselection Picking up a load 1) Press Lower stop and enter the desired pick-up height level, e.g. 3. LE 03 is displayed and the Lower stop lights. 2) Raise the forks using the lift lever. The forks automatically stop at the selected lift height. 3) Enter the forks into the fork tunnels and lift the pallet using the lift lever. - Page 40 www.cesab-forklifts.eu...