Related Manuals for CESAB C3E180
Summarization of Contents
CHAPTER A: GENERAL INFORMATION
TECHNICAL DATA
Detailed technical specifications and performance metrics for the forklift models.
CAPACITY DIAGRAMS
Visual charts illustrating load capacity based on load center distance for different configurations.
DIMENSIONS AND SPECIFICATIONS
Key physical dimensions and operational specifications of the forklift.
PERFORMANCE CHARACTERISTICS
Information on lifting speed, braking, and general performance metrics.
CHAPTER 0000: CHASSIS
TRUCK LAYOUT AND MAIN PARTS IDENTIFICATION
Diagram and list of major truck components and their locations.
OPERATOR CONTROLS AND SEAT LAYOUT
Description of driver controls, pedals, steering column, and seat.
STEERING COLUMN PUSH BUTTONS FUNCTIONALITY
Explanation of setting and speed reduction push buttons on the steering column.
LOAD HANDLING COMMANDS SYSTEMS
Overview of joystick, control valve, and fingertip command options for load handling.
DASHBOARD LAYOUT AND INDICATOR FUNCTIONS
Identification and description of dashboard instruments and warning lights.
PLATES
Details on technical data plates and their locations on the truck.
SAFE TRUCK LIFTING PROCEDURES
Instructions and safety measures for lifting the forklift truck.
CHAPTER 1000: MOTORS / ENGINES
ELECTRICAL MOTORS CHARACTERISTICS
Technical specifications for traction and lifting electric motors.
ELECTRICAL MOTORS ARRANGEMENT DIAGRAMS
Visual representation of traction and lifting motor installations.
CHAPTER 2000: TRANSMISSION / DRIVE GEAR
REDUCTION GEAR ASSEMBLY VIEW
Exploded view diagram of the reduction gear assembly.
REDUCTION GEAR MAINTENANCE SCHEDULE
Procedures and intervals for drive unit oil checks and changes.
REPLACEMENT OF THE REDUCTION GEAR
Step-by-step guide for replacing the reduction gear unit.
CHAPTER 3000: BRAKES / WHEELS
BRAKE SYSTEM DESCRIPTION AND COMPONENTS
Overview of the brake system, including service brake, disks, and oil tank.
PARKING BRAKE OPERATION AND ADJUSTMENT
Explanation of parking brake control, travel, and adjustment procedures.
REPLACEMENT OF THE WHEEL BRAKE CYLINDER
Instructions for replacing the wheel brake cylinder.
TYRE SPECIFICATIONS AND TIGHTENING TORQUES
Details on standard tyre types and critical torque values for assembly.
CHAPTER 4000: STEERING SYSTEM
STEERING CONTROL AND HYDRAULIC DIAGRAM
Description of steering operation and the power steering hydraulic circuit.
POWER STEERING SETTINGS AND VERSIONS
Information on setting power steering pressure for different truck versions.
STEERING AXLE AND BEARING ADJUSTMENT PROCEDURES
Steps for checking and adjusting steering axle components and bearings.
CHAPTER 5000: ELECTRIC & ELECTRONIC SYSTEM
BATTERY AND CHARGER MAINTENANCE GUIDELINES
Instructions for battery maintenance, charging, and capacity information.
ELECTRICAL MOTORS CHARACTERISTICS
Detailed technical characteristics of traction and lifting motors.
ENCODER FUNCTIONALITY AND TESTING
Explanation of the encoder's role in motor feedback and testing.
MAIN ELECTRICAL COMPONENTS AND LAYOUT OVERVIEW
Identification of key electrical modules like traction, lifting, contactors, and fuses.
SYSTEM CONNECTIONS AND WIRING DIAGRAMS
Diagrams illustrating electrical connections, CAN-BUS, and component wiring.
CONSOLE OPERATION AND CALIBRATION PROCEDURES
Guide to using the console for parameter changes, testing, alarms, and configuration.
STEERING AND BATTERY CALIBRATION PROCEDURES
Steps for calibrating steering potentiometers and battery settings.
TRACTION CONTROL UNIT CONFIGURATION AND SETTINGS
Procedures for configuring traction logic units via the console.
LIFTING CONTROL UNIT CONFIGURATION AND SETTINGS
Procedures for configuring lifting logic units via the console.
TROUBLESHOOTING ALARMS AND ERROR CODES
List of alarm codes, descriptions, and troubleshooting steps for system faults.
BATTERY MANAGEMENT AND INDICATOR SETTINGS
Instructions for adjusting battery indicator parameters and settings.
CONSOLE MENU NAVIGATION AND OPERATION
Overview of the console's menu structure and key function descriptions.
CHAPTER 6000: HYDRAULIC / PNEUMATIC SYSTEM
HYDRAULIC SYSTEMS AND DIAGRAMS
Hydraulic circuit diagrams for control valve and joystick systems.
HYDRAULIC CONTROL VALVES DESCRIPTION
Detailed explanation of hydraulic control valve boxes and their functions.
LIFTING AND TILTING/SIDESHIFT PERFORMANCE DATA
Performance specifications for lifting, tilting, and sideshift operations.
HYDRAULIC OIL AND FILTER MAINTENANCE
Procedures for checking, changing, and maintaining hydraulic oil and filters.
PUMP REPLACEMENT PROCEDURE
Instructions for the removal and installation of the hydraulic pump.
CHAPTER 7000: MAST GROUP
MAST GROUPS AND SECTIONS OVERVIEW
General description of mast profiles, cylinders, and sideshift systems.
LIFTING CYLINDER DESCRIPTIONS AND FUNCTIONALITY
Detailed diagrams and explanations of lifting cylinders with braking effects.
CYLINDER CHECKING AND LUBRICATION PROCEDURES
Methods for testing cylinder seals and general lubrication points.
SAFETY INSTALLATIONS AND FORK CARRIAGE CHECKS
Procedures for checking chain stay bolts, fork carriage stops, and lifting jack collars.
GUIDE ROLLER AND SHOE REPLACEMENT PROCEDURES
Steps for replacing mast-fork carriage guide rollers and shoes.
MAST CHAINS AND FORK INSPECTIONS AND CHECKS
Guidelines for inspecting mast chains and fork wear and positioning.
CHAPTER B: MAINTENANCE TABLES
OIL AND GREASE SPECIFICATIONS
Table listing recommended oils and greases for various truck components.
STANDARD TYRES AND TIGHTENING TORQUES
Information on tyre sizes, pressures, and torque specifications for wheels and drive units.
RUNNING-IN AND ROUTINE MAINTENANCE SCHEDULES
Tables outlining maintenance intervals and tasks for different usage conditions.
CHAPTER C: SAFETY INFORMATION
PERSONAL PROTECTIVE EQUIPMENT AND WORKPLACE SAFETY
Guidelines on appropriate work attire and maintaining a safe work environment.
SAFE LIFTING AND BATTERY HANDLING PROCEDURES
Instructions for safely lifting the truck and handling batteries during maintenance.
WELDING, GRINDING, AND TRUCK WASHING SAFETY PRECAUTIONS
Safety measures for welding, grinding, and washing operations involving electrical components.
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