CESAB C4E200 Manuals

Manuals and User Guides for CESAB C4E200. We have 1 CESAB C4E200 manual available for free PDF download: Service Manual

CESAB C4E200 Service Manual (235 pages)

Brand: CESAB | Category: Forklifts | Size: 6 MB

Index
4
General Information
5
General Information Index
6
Technical Data
7
Chassis Index
12
Truck’s Lay out
13
Description of Main Parts
13
Operator's Seat
14
Foot Pedals Version
14
Foot Drive Direction
14
Direction Selector Lever
14
Steering Column Push Buttons
15
Selected Setting Push Button
15
Speed Reduction Push Putton
15
Load Handling Commands
16
Levers Unit
16
Battery Cover
16
Battery Plug Fixing Position
16
Dashboard
17
Dashboard Controls
18
Battery Charge Status Indicator
18
Diagnostic Code Alphanumeric Display
18
Selected Setting Display
18
Plates
19
Identification Plate
19
Capacity Plate
19
Load Plate
19
Lifting of the Truck
20
Hook Attachment Points for Lifting the Truck
20
Lifting of the Forklift Truck with Cabin
20
Motors/ Engines
21
Motors / Engines Index
22
Electrical Motors Characteristics
23
Traction Motors
23
Lifting Motor
24
Electrical Motors Arrangement
25
Transmission / Drive Gear
27
Transmission / Drive Gear Index
28
Reduction Gear View
29
Reduction Gear Maintenance
30
Drive Unit
30
Changing the Oil in the Reduction Gears
30
Every 1000 Hours
30
Replacement of the Reduction Gear
31
Brakes / Wheels Index
34
Brake System
35
Service Brake
35
Service Brake Control
35
Brake Oil Tank
35
Parking Brake Control and Adjustment
36
Brake Operating System Description
37
Brake Disks
38
Replacement of the Wheel Brake Cylinder
39
Standard Tyres
41
Safety of Rims and Wheels for Forklift Trucks
41
Tightening Torques
41
Steering System
43
Steering System Index
44
Steering Control
45
Power Steering Hydraulic Diagram
46
Steering Cylinder
46
3 And 4 Wheels Version
47
Power Steering Setting
48
Pressure Setting
48
3 Wheels Version
49
4 Wheels Version
49
3-Wheel Steering Axle
50
Control of Steering Unit
50
Steering Potentiometer Fixing
50
4-Wheel Steering Axle
51
Steering Axle Check
51
Max Steering Angle
51
Bearing Adjustment
52
Steering Wheels
52
Electric & Electronic System
53
Electric & Electronic System Index
54
Table of Contents
54
Battery and Battery Charger
55
Battery Charging Warnings
55
Approximate Density Data
55
General Indications for Battery Maintenance
55
Electrical Motor Characteristic
56
Encoder
57
Motor Signals Connector
57
Main Electrical Components Description
59
Accelerator Pedal
59
Set the Potentiometer
59
Fuse Box
60
Fuse Description
60
24 Volt Fuses
60
DC/DC Converter
61
Electronic Panels (Technical Specifications)
62
Operational Features
63
Diagnosis
63
General Precautions
64
Protections
64
Thermal Protection
64
External Agents
64
Connection of the Auxiliary Circuit - Dual Ac2 Unit Traction
65
Cables Assembly Instructions
65
Connectors
66
Enabling of C10 Speed Reduction
67
Traction Electric Block Diagram
67
Transducer Steering-Wheel with Potentiometer
68
Steering System
68
Steering Potentiometer (3 Wheels)
69
Steering Potentiometer (4 Wheels)
69
Connection of the Electric Circuit - Ac2 Unit Lifting
70
Lifting Electric Block Diagram
72
Electrical Circuit Connection
73
Dual Ac2 Traction Unit and Ac2 Lifting Unit
73
Necessary Setting after Replacing the Traction Logic Unit
74
Necessary Setting after Replacing the Lifting Logic Unit
74
Can-Bus and Onboard Commands Diagram
75
Arm Commands
76
Can - Bus Description
77
Controller Area Network
77
Arm Card
78
Settings
78
Joysticks
78
Fingertip
79
Light Card
80
Connector Description
81
I/O Card
82
Input / Output Card
82
Horn Electric Connection
82
Mhyrio Card
83
Potentiometer Configuration
84
Arm Command (Joysticks / Fingertips Version)
84
Accelerator Potentiometer Configuration
86
Values Optained by the Console
86
Values Optained by the Multimeter
86
Lifting Potentiometer Configuration
87
Console Function
88
General Description
88
Console Function General Description
89
Hour Meter
89
Parameter Change
89
Tester
89
Keyboard
89
Console Connection
90
Lifting Unit
90
Traction Unit
90
Dual Ac2 Master Traction Unit
91
Parameter Change
91
Alarms Functions
102
Dual Ac2 Traction Master Unit
102
Code Alarm
111
Ac2 Lifting Unit
111
Parameter Setting Table
118
Dual Ac2 Traction Unit
118
Description of the Console Standard Menu
124
Dual Ac2 Traction Unit Master Menu
124
Dual Ac2 Traction Unit Slave Menu
125
Lifting
147
Mhirio
161
Alarm
169
Hydraulic / Pneumatic System Index
186
Hydraulic Diagram
187
Control Valve Version
187
Lifting Performance
191
Tilting and Sideshift Performance
192
Tilting and Sideshift
192
Joysticks / Fingertips Version
193
Lifting Equipment Oil and Oil Filter
198
To Change Oil and Filter
199
Pump Replacement
199
Mast Group
201
Triple Mast Section
204
Lifting Cylinders on the Mast
205
Telescopic Cylinder Without Braking Effect
209
Description of the Cylinder Components
209
Cylinder Checking Methods
210
Lubrication of Lifting Equipment
211
Masts
211
Fork Carriage and Sideshift Unit
211
Security Installations Control
212
Safety Fork Carriage End Stop
212
Guide Rollers and Guide Shoes Replacing
213
Fork Carriage Guide Shoes Replacing
214
Mast Chains Inspection
215
Positioning the Fork Mounting Carriage
215
Checking the Chains
215
Fork Inspections
216
General Criteria
216
Legibility of Marking
216
Mast Group Tilting Setting
216
Attachement
217
Maintenance Tables
221
Maintenance Tables Index
222
Oil and Grease Specifications
223
Running-In Maintenance Times Table
224
Safety Information Index
228
Safety Information
229
Work Clothes
229
Work Place
229
Electric Part
230
Charging of the Battery
230
Welding
231
Truck Washing
231

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CESAB C4E200 Service Manual (235 pages)

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