CESAB R216 Product Manual

CESAB R216 Product Manual

Reach trucks 1.2 - 1.6 tonne.

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CESAB R200 1.2 - 1.6 tonne
Reach trucks
PRODUCT GUIDE

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Table of Contents
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Summarization of Contents

Product Range Information
General
Overview of the R200 series, its capacity segments, and key characteristics combining AC and DC technology for optimal performance.
Applications
Applications
Details universal material handling in warehouses, racking, floor stacking, and transport for small to medium enterprises.
Sales Arguments
Features and Benefits
Highlights ergonomic operator compartment features like low entry height, adjustable seat, and safety protection elements.
Free-view Mast
Discusses mast design for excellent visibility, high lifting/lowering speeds, and cushioned hydraulic functions for safe operation.
Fork Tilting
Explains the fork tilting feature available on R214/R216, its benefits like reduced mast sway, and maintained tilting angle.
Extra Hydraulic Functions
Details the availability of extra hydraulic functions on R214/R216, adjustable oil flow, and integrated side shifting options.
Driving
Covers fully electronic steering, small steering wheel, progressive steering, and pedal arrangement for efficient and safe driving.
Braking
Explains progressive automatic braking, regenerative braking, parking brake integration, and automatic safety braking features.
Parameter Settings
Describes how steering response, acceleration, and braking power are programmable for individual needs and training.
Controls and Functions
Details the truck status display, diagnostic tests on startup, and multitasking abilities for increased productivity.
Support Arms
Provides dimensions, wear stripes, and support arm wheels for the reach carriage, focusing on maintenance and protection.
Battery
Discusses battery size selection, wide battery for stability, fixed position for stability, and easy access for maintenance.
Service, Maintenance and Technical Features
Covers 2-year warranty, easy checking of functions, logic card indicators, and error codes for diagnostics.
Caution Codes with Warning Function
Explains caution codes that warn operators of abnormalities, providing immediate information for service technicians.
Availability
Highlights easy access to motor, oil tank, and electronic modules, protected environment, and removable panels for maintenance.
Drive Motor without Commutator and Brushes
Details the simplified design for improved motor reliability, no wear, and fewer consumable parts.
Emergency Moving of the Truck when Driving is Not Working
Describes how to release the parking brake for towing without lifting the truck.
Emergency Lowering of the Forks
Explains how to lower the forks using a switch under the armrest panel.
Emergency Retraction of the Mast
Explains how to retract the mast using a switch under the armrest panel.
Digital CAN (Controller Area Network) Communication
Discusses faster information transfer, easier function checks, and immunity to radio interference via CAN communication.
Important Sales Arguments for R200
Operator Environment
Focuses on space, low entry, ergonomic design, and user-friendly controls and pedals for operator comfort and efficiency.
Controls
Lists key controls like fingertip operation, hydraulic levers, travel direction selector, steering, display, keypad, and emergency switch.
View and Safety
Highlights operator position, overhead guard, plexiglas protection, and unobstructed visibility around the truck for enhanced safety.
Mast
Mentions fork tilting on R214/R216 and protected lifting rams as key mast features.
Battery
Notes easy access to the battery for maintenance and charging.
Easy to Service
Details easy access to steering motor, drive motor, lift motor, and hydraulic oil tank for servicing.
Battery Connector and Charging
Specifies battery connector position and DIN-type battery connector for charging.
Miscellaneous
Covers programmable parameters, CAN bus technology, microcomputer control, and AC drive motor.
Operation
Mentions 360° steering as a key operational feature.
Product Details
Main Components and Controls
Lists and illustrates key components like emergency switch, keypad, display, operating console, seat, and pedals.
Emergency Switch
Explains the location and function of the emergency switch on the instrument panel for immediate shutdown.
Keypad
Describes truck startup via keypad, PIN code programming, operator profiles, and auto-switch off functionality.
Operator Identification and Operator Parameters
Details operator login for security and personalization of parameters like speed, acceleration, and steering response.
Display
Explains the easy-to-read display, including parking brake, direction, time, hour meter, and warning/error code indicators.
Parameter Indicator
Describes the indicator symbol that lights up when verifying set parameters.
Hour Meter Indicator
Explains the display of operating hours, key time, motor time, and service time.
Battery Indicator
Details the battery indicator's 10-segment scale for charge status and functions disabled at low battery levels.
Operating Console
Covers the steering wheel characteristics and the five mini levers for hydraulic controls like lift, reach, and tilt.
Levers 4–5 Programming
Explains that levers 4-5 can be programmed for functions like side shifting and clamping, and details fork lowering priority.
Travel Direction Selector
Describes the location and function of the travel direction selector, including creep speed mode and optional pedal design.
Knob for Adjusting the Operating Console Position
Details how to adjust the operating console's height and angle for optimal operator comfort.
Overhead Guard Panel
Explains the integrated height indicator for fork positioning and the option for a radio/CD player.
Operator's Seat
Describes the ergonomic design of the operator's seat, including adjustments for backrest angle, forward/backward position, and spring pressure.
Pedals
Explains the safety pedal, service brake, and accelerator pedal, including their functions and optional features.
Accessories Bar
Mentions the integrated bar for mounting terminals, PCs, or scanners, with optional converters.
Storage Compartments
Highlights convenient compartments for operator's work items like documents, pens, and gloves.
Display and Programming
Discusses viewing machine registers, programming operator parameters, and setting the clock.
Technical Information
Capacity Information
Provides detailed lifting capacity data for different models (R212, R214, R216) based on lifting height and load center.
Aisle Width Requirements
Details aisle width requirements for EUR pallet handling, with and without side shifting, for different models and battery types.
Calculation of Aisle Width Requirements
Presents formulas and diagrams for calculating aisle width based on VDI 2198 standards.
Floor Requirements
Specifies that floors must be perfectly level and able to support truck weight and wheel pressure, with axle pressure data provided.
Batteries and Chargers
Discusses factors influencing battery choice, usage patterns, and the consequences of using inappropriate battery capacities.
Weight and Capacity
Presents a battery table with specifications like power, weight, width, depth, and height, with and without roller beds.
Charger Selection
Recommends automatic chargers and specifies the required charger current (A) for different battery capacities (Ah and kWh).
Options
Load Support
Explains the load support feature for increased stability and reduced risk of falling loads, detailing available heights and width.
Extension Forks
Describes extension forks that fit over standard forks to transport longer goods.
Height Indicator and Height Pre-selection
Details the height indicator on the overhead guard and the height pre-selection feature for precise fork positioning.
Side Shifting
Explains the side shifting function for lateral fork positioning, its requirements, and specifications for R212 and R214/R216.
Fork Tilt Angle +4°/-0,5°
Discusses the optional fork tilt angle that keeps forks horizontal in lowered position, minimizing the need for a tilt indicator.
Warning Light
Describes the warning light option to alert persons in close proximity when the truck is travelling.
Work Light
Explains the use of work lights to illuminate dark areas, controlled by switches on the instrument panel.
Writing Table
Mentions the optional writing table for A4-size paper sheets.
Rear-view Mirror
Highlights the rear-view mirror option for increasing visibility around the truck.
Foot-Operated Travel Direction Switch
Describes the integrated travel direction switch on the accelerator pedal for forward/reverse selection.
Operator's Seat
Lists various designs for the operator's seat, including options for different backrests, seat heating, and cover materials.
Seat Belt
Mentions the seat belt option for improved operator safety.
Operator Protection
Details protective netting/plexiglas on the overhead guard and full-cover mast protection against falling objects and contact.
Overhead Guard for Drive-in Racking
Describes additional protection for falling objects on the overhead guard when operating in drive-in racks.
Battery Replacement Equipment – Roller Bed
Explains the roller bed option for easier battery installation and removal, detailing its functionality and requirements.
Battery Change Table/Trolley
Describes a battery change table/trolley with roller beds for new and discharged batteries, with adjustable features.
Appendix
Parameter Setting
Guides on entering programming mode, selecting parameters (steering, speed, acceleration, braking), and changing values.
Programming/Deletion of Height Preselection
Provides step-by-step instructions for programming and deleting height preselection levels for the forks.
Using Height Preselection
Explains how to pick up and set down loads using the height preselection feature for automatic fork positioning.

Table of Contents