Related Manuals for masosine Certa 600
Summarization of Contents
Warranty Information
Warranty Exceptions
Excludes claims for personal/material damage due to misuse, accidents, or improper operation.
Material Handling Guidelines
Stainless Steel Corrosion
Advice on preventing and managing stainless steel corrosion with cleaning liquids.
Non-Galling Material Properties
Details the properties of the non-galling alloy used in positive displacement pumps.
Elastomer and Plastic Part Handling
Instructions for checking and replacing elastomer/plastic parts after passivation.
Pump Unpacking and Storage
Packaging Disposal
Guidelines for safely disposing of pump packaging materials.
Component Inspection
Instructions for checking all components for presence and damage upon unpacking.
Pump Storage Recommendations
Advice on storing the pump, especially plastic and elastomeric parts.
Safety Notes and Precautions
Operating Organisation Safety Obligations
Ensures personnel are familiar with and comply with safety regulations.
Organisational Safety Measures
Covers provision of PPE and regular checking of safety devices.
Operator Safety Obligations
Operators must observe safety regulations and read warnings.
Personnel Training Requirements
Only trained personnel should work on the machine.
General Safety Measures
Keep instructions with machine, observe regulations and warnings.
Machine Handling Dangers
Highlights risks to life/limb and machine from incorrect use.
Normal Operation Safety
Ensure protective devices function and inspect for damage.
Protective Device Checks
Ensure protective devices are attached and functioning before startup.
Hazardous Material Dangers
Regulations must be observed if hazardous material is pumped.
Electrical Energy Hazards
Electrical work must be done by an electrician; check connections.
Hydraulic Energy Hazards
Only personnel with hydraulics knowledge should work on devices.
Specific Danger Points
Warns about rotating rotor, crush/sever hazards when pump is open.
Machine Constructional Changes
Prohibits changes without manufacturer approval; use genuine spare parts.
Noise Levels and Protection
Limits noise to 70 dB(A); use protective equipment if higher.
Pump Limit Values
Maximum speed, pressure, and temperature must not be exceeded.
Maintenance and Repair Procedures
Work to be done by trained personnel; secure machine before work.
Pump Cleaning Guidelines
Handle substances and materials correctly, especially with solvents.
Fault Handling
If a fault occurs, switch off and secure the machine immediately.
Pump Specifications
Applicable Standards
Lists standards applicable to the pump connected to a drive.
Pump Dimensions
Provides detailed dimensions in millimeters and inches.
Unit Weights
Specifies the weight of the pump and standard baseplate.
Good Pump Installation Practice
Installation Dos and Don'ts
Key guidelines for proper pump installation and piping.
Piping Connection Guidelines
Instructions for connecting the pump to piping systems safely.
Understanding and Avoiding Cavitation
Explains cavitation and how to prevent it to protect the pump.
Pump Orientation Options
Details the eight possible pump orientations for installation.
Connecting to Power Supply
Motor connection must follow local regulations by a qualified person.
Seal System Flushing
Dynamic Seal Flushing
Describes the process of dynamic flushing for seal systems.
Static Flushing Device Setup
Instructions for fitting and using the static flushing device.
Fitting the Flush Ring
Refers to assembly instructions for the flush ring.
Cleaning and Sterilisation
CIP Procedure
Steps for Clean-in-Place process, including fluids and parameters.
Steam-in-Place (SIP) Procedure
Explains steam sterilization process and safety precautions.
Aseptic Processing System Requirements
Requirements for systems operating at high temperatures and monitoring pressure.
Troubleshooting Common Issues
Technical Support Contact
Provides website for full contact details for technical assistance.
Disassembly and Assembly Guide
Pump Disassembly Steps
Detailed steps for disassembling the pump, starting with the front housing.
Mechanical Seal System Disassembly
Procedures for removing the mechanical seal system components.
Middle Housing Disassembly
Steps for disassembling the middle housing for completeness.
Support Disassembly & Nozzle Orientation
Instructions for disassembling the support and changing nozzle orientation.
Support Assembly & Rotor Centering
Steps for assembling the support and centering the rotor using shim rings.
Checking X-Dimension
How to measure and adjust the X-Dimension using shim rings.
Front Mechanical Seal Assembly
Detailed steps for assembling the front mechanical seal components.
Pump Head Assembly
Instructions for assembling the middle housing and front housing.
Single Seal Flush Ring Assembly
Steps for assembling the flush ring for a single mechanical seal.
Double Seal Back Seal Assembly
Instructions for assembling the back seal for a double mechanical seal.
Parts Lists and Options
Pump Parts List
Detailed list of parts for the Certa 800 pump with part codes.
Optional Components List
Lists parts for single mechanical seal and flush ring options.
Recommended Tools
Lists specific tools required for maintenance and assembly.
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