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Summary of Contents for masosine Certa Compact Series
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Page 1: Table Of Contents
Certa Compact Pump User Manual Contents 1 Warranty 2 Intended use 3 How to handle stainless steel and other materials 4 Information for returning pumps 5 Environment and disposal of waste 6 When you unpack your pump 7 Sinusoidal pumps - an overview 8 Safety notes 8.1 Obligation of the operating organisation 8.2 Organisational measures... - Page 2 14 Cleaning and sterilisation 15 Changing the oil 16 Heating and cooling option 17 Troubleshooting 17.1 Technical support 18 Disassembly and assembly 18.1 Disassembling the pump 18.2 Disassembling the seal system 18.3 Disassembling the middle housing 18.4 Disassembling the back housing/Changing the nozzle orientation 18.5 Accessing the shim ring to center the rotor 18.6 Checking the X-Dimension 18.7 Assembling the front seal...
- Page 3 Regulations of the EC/EU directive 2006/42/EC Annex II 1.A Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006/42/EG 2006 on machinery and amending Directive 95/16/EC (recast) (1 ) Official Journal of the EU: L 157/24 of 09.06.2006 Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating 2014/30/EU...
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Page 4: Warranty
MasoSine. MasoSine will not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products, including damage or injury caused to other products, machinery, buildings, or property. MasoSine will not be liable for consequential damages, including, without limitation, lost profits, loss of time, inconvenience, loss of product pumped, and loss of production. -
Page 5: How To Handle Stainless Steel And Other Materials
In compliance with the regulations in your area concerning the control of substances hazardous to health, you are required to declare the substances which have been in contact with product (s) you return to MasoSine or its distributors. Failure to do so will cause delays. Please ensure that you email us this information and receive a RGA (Returned Goods Authorisation) before you despatch the product(s). -
Page 6: When You Unpack Your Pump
Care should be taken after storage to ensure that all parts function correctly. Sinusoidal pumps - an overview The functioning principle of MasoSine pumps is ingeniously simple. The pump consists of modular components. The sinusoidal rotor creates a chamber within the pump body four times per revolution, in which the pumped fluid is displaced. -
Page 7: Obligation Of The Operating Organisation
Dangers when handling the machine The MasoSine pump is built according to state-of-the-art principles and the recognised safety engineering rules. Nevertheless, danger to life and limb of the user or third persons, or impairments to the machine or to other assets, can arise in its use. -
Page 8: Dangers Due To Hydraulic Energy
Watson-Marlow GmbH MasoSine Division. Replace machine parts which are not in perfect condition immediately. Use only original spare and wearing parts. Parts that are not obtained from MasoSine are not guaranteed to be designed and manufactured in compliance with load and safety requirements. -
Page 9: Limit Values For The Pump
* These limits may vary, depending on the drive, the application and the rating of the pump. (See your purchase order confirmation, or contact MasoSine and quote your pump’s serial number.) On customer request, higher pressures and temperatures are possible. -
Page 10: Cleaning The Pump
Weekly Mechanical seal Operator Check for leaks Expert In case of leakage: - Determine the degree of leakage - Consult Watson-Marlow MasoSine - Replace the wearing parts Elastomeric seals (e.g. Operator Check for leaks pump housing) Expert In case of leakage:... -
Page 11: Dimensions
Dimensions Dimensions in millimetres: Nozzles Foot Length Model C100 Compact 195-245 67.5 C200 Compact 205-255 C250 Compact 245-295 74.5 C300 Compact 245-295 C400 Compact 305-355 C500 Compact 310-360 C600 Compact 330-380 177.5 Dimensions in inches: Nozzles Foot Length Model inch inch inch inch... -
Page 12: Unit Weights
Unit weights Pump model Pump only Standard baseplate pounds number pounds C100 Compact 22.05 K-…-C100CC 12.13 C200 Compact 28.66 K-…-C200CC 13.23 C250 Compact 44.09 K-…-C250CC 17.64 C300 Compact 66.14 K-…-C300CC 20.94 C400 Compact 132.28 K-…-C400CC 17.5 38.58 C500 Compact 220.46 K-…-C500CC 17.5 38.58... -
Page 13: Transport
Transport Choose the right means of transport according to the size of the pump and the drive. The pump must be suspended correctly for transport. If using a crane or fork-lift truck, the ropes or belts must be sufficiently dimensioned. If the pump is transported with a lift truck or fork-lift truck, note that the unit's centre point is not necessarily the centre of gravity. -
Page 14: Good Pump Installation Practice
Good pump installation practice Place the pump on a level surface The mounting surface should be strong enough to support the pump. There should be sufficient space for maintenance work around the pump. The motor must receive an adequate air supply. The unit must be protected against static charge. - Page 15 The user must ensure that a pressure rise above the pressure agreed in the purchase order and listed in the technical data sheet is not possible. MasoSine pumps normally run with such a low resonant frequency that no damage results. However, particularly when running with inverters, certain frequencies can cause interference vibrations which must be avoided.
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Page 16: Cavitation
11.3 Cavitation Cavitation is a problem in certain devices where fluid interacts with a moving surface. It can occasionally occur in sinusoidal pumps. Where a surface moves through a fluid, low pressure areas are formed on the surface. The faster the surface moves, the lower the pressure around it can become. -
Page 17: Possible Pump Orientations
11.4 Possible pump orientations The pump can be positioned in one of eight orientations, and can rotate clockwise or counter-clockwise. 10-02 12-03 02-04 * 03-06 04-08 06-09 08-10 * 09-12 Unless you specify otherwise when ordering, the pump is delivered in position 10-02. Special customised nozzle orientations are possible. -
Page 18: Start-Up And Operation
(see diagram). This can be done manually through a side channel of your system’s pipework, or by using a vacuum device where very viscous fluids are to be pumped; contact MasoSine for further information. -
Page 19: Flushing The Seal System
Flushing the seal system In order to prevent a dry run and to ensure a proper working sealing system a seal flush is recommended. Flushing fluid at atmospheric pressure—usually water—flushes the area behind the seal system and prevents the product from hardening and damaging the seal system. If a static flushing device is fitted, the flushing fluid fills the area behind the seal. -
Page 20: Fitting A Flush Ring
13.2.1 Fitting the static flushing device The static flushing device can be fitted to a Certa Compact pump with a flush ring or a double mechanical seal. See also "Assembling the pump head" on page 34. The connection with the vent pipe must be connected to the highest flush port. For a 10/2 nozzle orientation this is the flush port located 45°... -
Page 21: Cleaning And Sterilisation
CIP process. A velocity of 1.5m/sec (5 ft/sec) is sufficient for most applications. A separate CIP supply pump and a bypass might be necessary if the MasoSine pump cannot supply the required CIP solution velocity. - Page 22 14.0.2 Steam-in place (SIP) for MasoSine products Steam sterilisation kills micro-organisms through the application of moist heat (saturated steam) under pressure, without disassembling the pump. The heat from steam-in-place (SIP) cleaning processes damages a living cell's essential structures, including the cytoplasmic membrane, rendering the cell no longer viable.
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Page 23: Changing The Oil
Changing the oil Check the Oil regularly according the Drive Suppliers specifications Heating and cooling option Special versions of MasoSine C100 Compact, C200 Compact, C250 Compact, C300 Compact and C400 Compact pumps can be heated or cooled to maintain the required product temperature within the pump—pumping chocolate or ice... -
Page 24: Troubleshooting
Smells and smoke Stop the pump immediately. Check inner parts for Pump is running dry coming from the pump damage and replace if necessary 17.1 Technical support For full contact details, please go to our website: http://www.watson-marlow.com/gb-en/range/masosine/ m-certa-compact-en-01... -
Page 25: Disassembly And Assembly
Disassembly and assembly Use the appropriate torque value (see "Tightening torques" on page 41) Before beginning disassembly, disconnect the pump from the mains power, and secure it against unintentional start-up. 18.0.1 Removing the static flushing device If the flushing device has been fitted, it must be emptied and removed before disassembling the pump. For details, see "Static flushing device"... - Page 26 18.1.2 Removing the locking screw Use the blocking tool (for part number see section "Sealing System (Pos. X)" on page 53) to lock the rotor and the shaft before opening the locking screw on the rotor. Use one of the cap nuts from the front housing to fasten the blocking tool. Open the locking screw using the socket adapter, turning it counter clockwise (for part code see "Sealing System (Pos.
- Page 27 Locking screw for 3-A and Locking screw to open EHEDG to open with the with a conventional tool special delivered tool Hexagonal locking screw Hexagonal locking screw with an o-ring with gasket Remove the blocking tool. 18.1.3 Removing the rotor and gate Pull the rotor, together with the gate, out of the housing, as shown.
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Page 28: Disassembling The Seal System
18.2 Disassembling the seal system 18.2.1 Disassembling the mechanical seal system To make the procedure clearer, on some pictures the middle housing has been removed. This is not necessary for regular maintenance. Removing the seal system Carefully remove the back seal face from the mechanical seal system and store it safely. The seal face with O-ring at the outer diameter, which is installed in the pump housing. - Page 29 18.2.2 Disassembling the o-ring seal system To make the procedure clearer, on some pictures the middle housing has been removed. This is not necessary for regular maintenance. Removing the seal system Insert the tool (TL-Cxxx-001-50) with the claws into the grooves and turn clockwise by 45°. Using the collar on the tool, pull the O-ring holder out of the rear housing.
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Page 30: Disassembling The Middle Housing
18.3 Disassembling the middle housing The middle housing does not need to be disassembled for changing, for example, the Gate or mechanical seal system. It is only explained here for the sake of completeness. Unscrew the nuts which hold the middle housing in place, by turning them counter clockwise. Pull the middle housing off the pump. -
Page 31: Accessing The Shim Ring To Center The Rotor
Rotate the pump housing on the flange to the orientation position you require. Tighten the screws by turning clockwise. 18.5 Accessing the shim ring to center the rotor Take off the shaft key to access the shim ring. 18.6 Checking the X-Dimension The rotor and locking screw need to be fully tightened using the appropriate torque value (see "Tightening torques"... -
Page 32: Assembling The Front Seal
18.6.1 X-Dimension tolerances If the X-Dimension is not within the tolerances shown in the table below, take out the rotor and gate, using the instructions in "Disassembling the pump" on page 25 . Peel off as many layers as needed to get the correct X- Dimension. - Page 33 The seal face is in place once a catching can be noticed and the seal face stays in place A higher force might be required Check for compression of the spring assembly. Fitting the rotor seal system The seal face for fitting in the rotor, together with the rubber cup. Install the rubber cup on the seal face.
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Page 34: Assembling The Pump Head
The pins need to match the according notches to prevent the part from rotating. Fit the O-ring to the outer diameter of the O-ring holder. For larger pumps, the O-ring can also be inserted into the rear housing. Insert the O-Ring Seal System with the tool (TL-Cxxx-001-50) into the housing. Use the tool to turn the O-ring mount clockwise until the pins on the back noticeably engage in the grooves in the housing and the mount can no longer be turned. - Page 35 Make sure you align the slot where the gate is placed with the same slot in the back housing. 18.8.2 Assembling the rotor and gate Assemble the rotor and gate on the shaft. Check for compression of the spring assembly. •...
- Page 36 Cup side of disc spring 1x Disc Spring C100 Compact- C250 Compact 2x Disc Spring C300 Compact- C600 Compact Use the appropriate torque value (see "Tightening torques" on page 41) Locking screw for 3-A and Locking screw to open EHEDG to open with the with a conventional tool special delivered tool Hexagonal locking screw...
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Page 37: Assembling The Flush Ring Of A Single Mechanical Seal System
18.8.3 Assembling the front housing Fit the seal in the front of the middle housing. Attach the front housing. Make sure you align the channel correctly over the gate. Tighten the cap nuts by turning them clockwise with a wrench. 18.9 Assembling the flush ring of a single mechanical seal system To access the ring, please follow the instructions on... -
Page 38: 18.10 Assembling The Back Seal In A Double Mechanical Seal System
18.10 Assembling the back seal in a double mechanical seal system The component parts of the back seal assembly. Fit the O-ring on the outer diameter of the seal face. Assemble the seal face together with the O-ring into the seal holder. Make sure that the pin in the seal holder fits into the notch in the seal face (arrowed). - Page 39 Put the assembled seal system on the shaft sleeve sitting on the shaft of the gearmotor. The pins need to match the according notches to prevent the part from rotating. The pin correctly fitted into the notch. Rear of the back housing showing the location where the back seal assembly of the double mechanical seal system will be installed.
- Page 40 Install the back housing with the assembled seal system on the flange. Make sure you install it in the required orientation. (See "Possible pump orientations" on page 17 .) Tighten the screws by turning them clockwise. The first part of the back seal system installed in the pump back housing. For an explanation of the assembly procedure for the front seal assembly, please refer to "Assembling the front seal"...
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Page 41: Tightening Torques
Tightening torques 19.0.1 C100 Compact Adjoining parts Screw type Torque Flange—Baseplate / Mounting Bracket M8 A2 70 DIN 933 16Nm / 16 lb-ft Flange—Gearmotor M8 A2 70 DIN 912 16Nm / 12 lb-ft Back Housing—Threaded plug R 1/4" DIN 908 25Nm / 18.5 lb-ft Back housing—Flange M6 A2 70 DIN 933... - Page 42 19.0.4 C300 Compact Adjoining parts Screw type Torque Flange—Baseplate / Mounting Bracket M10 A2 70 DIN 933 33Nm / 24.5 lb-ft Flange—Gearmotor M8 A2 70 DIN 912 16Nm / 12 lb-ft Back Housing—Threaded plug R 1/4" DIN 908 25Nm / 18.5 lb-ft Back housing—Flange M10 A2 70 DIN 933 33Nm / 24.5 lb-ft...
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Page 43: Shaft-Locking Screw Wrench Sizes
19.0.7 C600 Compact Adjoining parts Screw type Torque Flange—Baseplate / Mounting Bracket M20 A2 70 DIN 933 180 Nm / 132.5 lb-ft Flange—Gearmotor M16 A2 70 DIN 912 135Nm / 99.5 lb-ft Back Housing—Threaded plug R 1/4" DIN 908 25Nm / 18.5 lb-ft Back housing—Flange M16 A2 70 DIN 933 135Nm / 99.5 lb-ft... -
Page 44: Parts Lists
Parts lists With the exception of the codes for springs, part codes are composed of three sections in the form: xxxx-yyyy-zz Where, xxxx is the pump type yyyy is the part zz is the material Where ## appears instead of an alphanumeric code in positions zz, select from the table below. m-certa-compact-en-01... -
Page 45: Pumps
20.1 Pumps m-certa-compact-en-01... - Page 46 20.1.1 C100 Compact Number Quantity Part code Item Number Quantity Part code Item C100-1600-12 Cap Nut C100-0100-06 Rotor, A276/CF10SMnN C100-0200-10 Front housing C100-0100-08 Rotor, A494/CY5SnBiM C100-1752-82 Sealing for locking screw, EPDM C100-1112-80 O-Ring, NBR C100-1752-84 Sealing for locking screw, FKM C100-1150-12 Disc spring C100-1752-84MD...
- Page 47 20.1.2 C200 Compact Number Quantity Part code Item Number Quantity Part code Item C200-1600-12 Cap Nut C200-0100-06 Rotor, A276/CF10SMnN C200-0200-10 Front housing C200-0100-08 Rotor, A494/CY5SnBiM C200-1752-82 Sealing for locking screw, EPDM C200-1112-80 O-Ring, NBR C200-1752-84 Sealing for locking screw, FKM C200-1150-12 Disc spring C200-1752-84MD...
- Page 48 20.1.3 C250 Compact Number Quantity Part code Item Number Quantity Part code Item C250-1600-12 Cap Nut C250-0100-06 Rotor, A276/CF10SMnN C250-0200-10 Front housing C250-0100-08 Rotor, A494/CY5SnBiM C250-1752-82 Sealing for locking screw, EPDM C250-1112-80 O-Ring, NBR C250-1752-84 Sealing for locking screw, FKM C250-1150-12 Disc spring C250-1752-84MD...
- Page 49 20.1.4 C300 Compact Number Quantity Part code Item Number Quantity Part code Item C300-1600-12 Cap Nut C300-0100-06 Rotor, A276/CF10SMnN C300-0200-10 Front housing C300-0100-08 Rotor, A494/CY5SnBiM C300-1752-82 Sealing for locking screw, EPDM C300-1112-80 O-Ring, NBR C300-1752-84 Sealing for locking screw, FKM C300-1150-12 Disc spring C300-1752-84MD...
- Page 50 20.1.5 C400 Compact Number Quantity Part code Item Number Quantity Part code Item C400-1600-12 Cap Nut C400-0100-06 Rotor, A276/CF10SMnN C400-0200-10 Front housing C400-0100-08 Rotor, A494/CY5SnBiM C400-1752-82 Sealing for locking screw, EPDM C400-1112-80 O-Ring, NBR C400-1752-84 Sealing for locking screw, FKM C400-1150-12 Disc spring C400-1752-84MD...
- Page 51 20.1.6 C500 Compact Number Quantity Part code Item Number Quantity Part code Item C500-1600-12 Cap Nut C500-0100-06 Rotor, A276/CF10SMnN C500-0200-10 Front housing C500-0100-08 Rotor, A494/CY5SnBiM C500-1752-82 Sealing for locking screw, EPDM C500-1112-80 O-Ring, NBR C500-1752-84 Sealing for locking screw, FKM C500-1150-12 Disc spring C500-1752-84MD...
- Page 52 20.1.7 C600 Compact Number Quantity Part code Item Number Quantity Part code Item C600-1600-12 Cap Nut C600-0100-06 Rotor, A276/CF10SMnN C600-0200-10 Front housing C600-0100-08 Rotor, A494/CY5SnBiM C600-1752-82 Sealing for locking screw, EPDM C600-1112-80 O-Ring, NBR C600-1752-84 Sealing for locking screw, FKM C600-1150-12 Disc spring C600-1752-84MD...
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Page 53: Sealing System (Pos. X)
20.2 Sealing System (Pos. X) 20.2.3 C200 Compact Number Quantity Part Code Item C200-5240-88 Dynamic face, SiC, PTFE Cup C200-5245-41 Static face, SiC C200-5245-66 Static face, CA C200-5246-82 O-Ring, EPDM C200-5246-84 O-Ring, FKM C200-5246-84MD O-Ring, FKM metaldetectable C200-5220-10 Spring Assembly 20.2.4 C250 Compact Number Quantity... - Page 54 20.2.7 C500 Compact Number Quantity Part Code Item C500-5240-88 Dynamic face, SiC, PTFE Cup C500-5245-41 Static face, SiC C500-5245-66 Static face, CA C500-5246-82 O-Ring, EPDM C500-5246-84 O-Ring, FKM C500-5246-84MD O-Ring, FKM metaldetectable C500-5220-10 Spring Assembly 20.2.8 C600 Compact Number Quantity Part Code Item C600-5240-88...
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Page 55: Atmospheric Seal (Pos. Y)
20.3 Atmospheric Seal (Pos. Y) 20.3.4 C300 Compact Number Quantity Part Code Item C300-1308-10 Distance Ring C300-1755-80 O-Ring, NBR C300-2340-80 Lip Seal, NBR 20.3.5 C400 Compact Number Quantity Part Code Item C400-1308-10 Distance Ring C400-1755-80 O-Ring, NBR C400-2340-80 Lip Seal, NBR 20.3.6 C500 Compact Number Quantity... -
Page 56: Double Mechanical Seal (Pos. Y)
20.4 Double Mechanical Seal (Pos. Y) 20.4.3 C200 Compact Number Quantity Part Code Item C200-5310-10 Dynamic ring holder C200-5340-41 Dynamic face, SiC C200-5345-41 Static face, SiC C200-5311-82 O-Ring, EPDM C200-5311-84 O-Ring, FKM C200-5341-82 O-Ring, EPDM C200-5341-84 O-Ring, FKM C200-5346-82 O-Ring, EPDM C200-5346-84 O-Ring, FKM C200-5320-10... - Page 57 20.4.6 C400 Compact Number Quantity Part Code Item C400-5310-10 Dynamic ring holder C400-5340-41 Dynamic face, SiC C400-5345-41 Static face, SiC C400-5311-82 O-Ring, EPDM C400-5311-84 O-Ring, FKM C400-5341-82 O-Ring, EPDM C400-5341-84 O-Ring, FKM C400-5346-82 O-Ring, EPDM C400-5346-84 O-Ring, FKM C400-5320-10 Spring assembly 20.4.7 C500 Compact Number Quantity...
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Page 58: Static Flush System
20.5 Static flush system 20.5.1 C100 Compact Number Quantity Part code Item 80-0015-95 Sight glass C100-0171-10 Flush pipe C100-0173-10 Vent pipe 80-6009-10 Double nipple 80-6020-10 Connecting piece 80-6021-10 Connecting piece 20.5.2 C200 Compact Number Quantity Part code Item 80-0015-95 Sight glass C200-0171-10 Flush pipe C200-0173-10... - Page 59 20.5.3 C250 Compact 20.5.6 C500 Compact Number Quantity Part code Item Number Quantity Part code Item 80-0015-95 Sight glass 80-0015-95 Sight glass C250-0171-10 Flush pipe C500-0171-10 Flush pipe C250-0173-10 Vent pipe C500-0173-10 Vent pipe 80-6009-10 Double nipple 80-6009-10 Double nipple 80-6020-10 Connecting piece 80-6020-10...
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Page 60: Dynamic Flush System
20.6 Dynamic flush system 20.6.1 C100 Compact Number Quantity Part code Item C100-0504- Flush connection 20.6.2 C200 Compact Number Quantity Part code Item C200-0504- Flush connection 20.6.3 C250 Compact Number Quantity Part code Item C250-0504- Flush connection 20.6.4 C300 Compact Number Quantity Part code... -
Page 61: Tools
20.7 Tools 20.7.1 Blocking tool 20.7.2 Socket adapter Pump Size Quantity Part code Item Note: this socket adapter is recommended for EHEDG and / or 3-A applications. C100 Compact TL-C100-010-31 Blocking tool Pump Size Quantity Part code Item C200 Compact TL-C200-010-31 Blocking tool C100 Compact... -
Page 62: Trademarks
Trademarks Certa Compact and MasoSine are trademarks of Watson-Marlow Limited. Disclaimers The information contained in this document is believed to be correct but Watson-Marlow Limited Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice.
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