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Summary of Contents for masosine MR 160
- Page 1 Manual – Technical Documentation Watson-Marlow MasoSine-PUMP MR 160 / SPS 600L Revision 8.0 / July 2015...
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Page 2: Table Of Contents
Contents Technical datasheet ............................. 4 GENERAL ........................5 PURPOSE ........................5 FUNCTIONING PRINCIPLE ..................5 SAFETY INSTRUCTIONS ..................... 5 Basic safety instructions ........................5 Safety symbols ........................... 5 Obligation of the operator ........................5 Organizational measures ........................5 Obligation of the personnel ........................ 6 Training of the personnel ........................ - Page 3 OIL CHANGE ......................11 DISPOSAL ....................... 12 SPARE PARTS ......................12 TAKING OUT OF SERVICE ..................12 18.1 Provisional taking out of service ....................... 12 18.2 Final putting out of service ....................... 12 TROUBLESHOOTING ..................... 13 ADJUSTING DIMENSION ..................15 ASSEMBLY ......................
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Page 4: Technical Datasheet
Technical datasheet Please remove all technical information from the technical datasheet. For spare parts ordering refer to software component list. If you have problems to identify parts, please refer the drawing and parts list. Revision 8.0 / July 2015... -
Page 5: General
The purpose is defined accurately in the order confirmation. Functioning principle The functioning principle of the WATSON-MARLOW MasoSine-PUMPS is ingeniously simple. The pump consists of modular components. Because of the sinusoidal form of the Rotor, a chamber through which the product to be pumped is „pushed through“ or displaced is created four times per revolution when running through the Stator space. -
Page 6: Obligation Of The Personnel
Dangers when handling the machine The WATSON-MARLOW MasoSine-PUMPS is built according to the state of the art and the recognized safety engineering rules. Nevertheless danger to life and limb of the user or third persons or impairments to the machine or to other assets can arise in its use. -
Page 7: Constructional Changes To The Machine
4.15 Constructional changes to the machine Make no changes, attachments or conversions to the machine without approval of the manufacturer. All conversion measures require a written confirmation of the MASO company. Immediately replace machine parts in not perfect condition. Use only original spare and wearing parts. -
Page 8: Transport Instructions
Transport instructions The choice of the means of transport is according to the size of the pump and of the drive. The pump must be suspended correctly for transport. The crane/forklift truck and the ropes/belts must be sufficiently dimensioned. If the pump is transported with a lift truck or a forklift truck, it must be noted that the console centre point is not automatically the centre of gravity. -
Page 9: Possible Connection Positions
Possible connection positions Counterclockwise rotation of the rotor and motor Clockwise rotation of the rotor and motor Unless otherwise ordered, the pump is delivered in position B 10 Changing the connection position Remove the screws on the bearing block. Turn the housing by an angle of 45° to the left or right. Tighten the screws again. -
Page 10: Important: Observe Before Start-Up
14 Cleaning All WATSON-MARLOW MasoSine-PUMPS are fully capable of CIP cleaning. Please observe our CIP cleaning regulations. 14.1 Cleaning in own circuit with water, alkali, acid 1. Set control gear to maximum speed (at least 400 rpm). -
Page 11: Cleaning In The Cip Circuit
The oil must be changed once yearly or every 1500 operating hours for the pumps of the serie MR 160 and SPS 600L. The standard operation for changing oil would be to loosen all four bolts on the bearing housing Oil inlet cover (Pos. -
Page 12: Disposal
TELEFAX : (07062) 64593 +49 7062 64593 - EDP number - Designation of the part EMail EMail Info@maso.de Info@masosine.de - Material of the part - The drawing / parts list number Internet Internet http://www.maso.de http://www.masosine.de - Quantity - Ask for our express delivery! 18 Taking out of service 18.1 Provisional taking out of service... -
Page 13: Troubleshooting
19 Troubleshooting Error Cause Remedy Direction of rotation not correct Check direction of rotation Pump does not draw in No wetting liquid in the pump Fill pump with liquid Screw fastening not tight Check screw fastening Suction pipe too long Adapt suction pipe Pipe cross-section too narrow Adapt suction pipe... - Page 14 Error Cause Remedy Foreign body in the pump Remove foreign body, examine Pump has blocked pump for damage Power supply interrupted Check electrical installations (fuses), check drive Defect on the drive (Separate the coupling and turn the pump by hand) Solids in the pumped material Frequent change of the wearing Strong wear after short...
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Page 15: Adjusting Dimension
Mechanical Seal System: 27.7mm +0.1 If the dimension is too small, you have to turn the Adjusting ring. If the dimension is too big, please contact the company WATSON-MARLOW MasoSine and order a new Adjusting ring. Adjusting ring Mechanical Seal System... -
Page 16: Assembly
21 Assembly 21.1 Pump with Triple Lip Seal System Radial shaft seal Pos Backing ring Pos 6 Radial shaft seal Pos 32 The pin has to be fixed in the groove in the pump housing The seal housing push up to notice Revision 8.0 / July 2015... - Page 17 During the right run the scraper gate guide and Scraper have to be turned! See page 9 chapters 11 “changing the direction of rotating” tighten the locking nut with the torque of 160 Nm The pin of the front bearing has to be fixed of the groove in the front cover Install the Scraper gate guide, Scraper and Rotor as a unit...
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Page 18: Assembly Of Mechanical Seal System
21.2 Assembly of mechanical seal system Fit the seal face in the stainless steel static part. Fit the bellow into the stainless steel dynamic part. Depending on where window should be located insert the locking pin in the required position (for window left/right side). -
Page 19: The Mechanical Seal System
Now the complete seal system can be pulled out of the back of the pump housing for replacement or inspection. Use removal tool S60-9003-12. 23 The Mechanical Seal System Please read these instructions carefully. Contact Watson-Marlow if any points are unclear. This mechanical seals are precision-made, tested machine elements. -
Page 20: Special Procedures
The sequence of steps for installing and dismantling the mechanical seal depends on the pump and is described in the pump manual. NEVER place the seal faces or seats on their sliding faces without having covered them adequately. To reduce friction during assembly, wet all slinging surfaces for the O-rings with water or lubricate with silicone grease. -
Page 21: Drawings / Stock Lists
24 Drawings / Stock lists MasoSine-Pump MR 160 / SPS 600L Revision 8.0 / July 2015... - Page 22 Revision 8.0 / July 2015...
- Page 23 Revision 8.0 / July 2015...
- Page 24 MasoSine-Pump MR 160 / SPS 600L Revision 8.0 / July 2015...
- Page 25 Revision 8.0 / July 2015...
- Page 26 Revision 8.0 / July 2015...
- Page 27 EDV-Nr. / Partnumber Bezeichnung Description 060P592.1316M10 Gleitringdichtung Mechanical Sealing System SiC-CA / EPDM SiC-CA / EPDM 060P592.1316M12 Gleitringdichtung Mechanical Sealing System SiC-SiC / EPDM SiC-SiC / EPDM 060P592.1316M14 Gleitringdichtung Mechanical Sealing System SiC-CA / FKM SiC-CA / FKM 060P593.1316A1 Dynamikringaufnahme Dynamic Ring Holder 060P595.1316A1 Statikringaufnahme...
- Page 28 EDV-Nr. / Bezeichnung Description Partnumber 060P592.1316M10 Gleitringdichtung Mechanical Sealing System SiC-CA / EPDM SiC-CA / EPDM 060P592.1316M12 Gleitringdichtung Mechanical Sealing System SiC-SiC / EPDM SiC-SiC / EPDM 060P592.1316M14 Gleitringdichtung Mechanical Sealing System SiC-CA / FKM SiC-CA / FKM 060P593.1316A1 Dynamikringaufnahme Dynamic Ring Holder 060P592.1316A1 Statikringaufnahme mit...
- Page 29 If you have questions, call us. We will happy to help. WATSON-MARLOW GmbH Postfach 100 STEINBEISSTR. 3 D-74358 ILSFELD (GERMANY) Telefon (07062) 9560-0 Telefax (07062) 64593 eMail Info@masosine.de Internet http://www.masosine.de Revision 8.0 / July 2015...
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