CAMSO TTS 70 Series Operation And Maintenance Manual

CAMSO TTS 70 Series Operation And Maintenance Manual

Trailed track system

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CPB-515
2P-0029
OPERATION AND
MAINTENANCE MANUAL
TRAILED TRACK SYSTEM (TTS)
Including 45, 70, 80, 100 & 110 Series

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Table of Contents
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Summarization of Contents

1.0 Foreword
Literature Information
Details manual content, publication date, and potential undercarriage variations.
Maintenance Intervals
Guidance on service intervals using hour meters and calendar dates, prioritizing the earlier occurrence.
Camso Product Identification Number
Explains where to find model, manufacturing date, and serial number on the track system.
2.0 Safety
2.1 Important Safety Information
Emphasizes reading manuals, understanding hazards, and the necessity of trained personnel for safe operation.
3.0 General Information
3.1 Technical Description
Describes the TTS's purpose, benefits like soil flotation, and mounting on an axle frame.
3.2 Track System Components
Lists and illustrates terminology for the components of the Trailed Track System.
3.3 Specifications and Dimensions
Provides a table with detailed specifications and dimensions for various TTS models.
3.4 Weight Limitations
Lists the weight capacity per pair for different TTS models in kilograms and pounds.
3.5 Transport Limitations
Outlines recommended speed and duration limits for transporting TTS systems, empty and loaded.
3.6 Minimum Turning Radius Limitations
Details the recommended minimum turning radius to avoid system damage and debris ingestion.
3.7 Operational Guidelines
Provides essential guidelines for safe and effective operation of the TTS, including avoiding specific conditions.
3.8 Track Break-in Procedures
Explains the importance of proper break-in for guide lug wear and heat reduction, especially during initial use.
4.0 Track System Installation
4.1 Handling of the Track System
Instructions on safely handling the track systems using forklifts or hoists, with a warning about crushing.
4.2 Track System Installation
Step-by-step instructions for preparing the implement and the work area before installing the track system.
5.0 Scheduled Maintenance
5.1 General Information
Highlights the importance of proper use, regular inspections, and maintenance for TTS performance and reliability.
5.2 Lubricant Table
Provides a table detailing the type of grease and oil required for various components and their locations.
5.3 Maintenance Schedule
A comprehensive schedule outlining daily, weekly, monthly, annual, and 5-year/2000-hour maintenance tasks.
5.4 Daily Maintenance or Every 10 Working Hours
Details the specific tasks required for daily checks and cleaning of the track system and its components.
5.5 Weekly Maintenance or Every 50 Working Hours
Outlines the maintenance procedures to be performed weekly, including greasing specific points.
5.6 Monthly Maintenance or Every 100 Working Hours
Specifies monthly maintenance tasks, including checking track tension and wheel bolt torque.
5.7 Annual Maintenance or Every 500 Working Hours
Details the annual maintenance tasks, such as repacking carrier roller wheel bearings.
5.8 Every 5 Years or 2000 Working Hours
Lists the maintenance required every 5 years or 2000 working hours, including fluid replacement.
5.9 Off Season Storage
Provides guidelines for storing TTS tracks during the off-season to ensure their longevity and prevent damage.
6.0 Routine Maintenance
6.1 Check Track Alignment
Step-by-step instructions for checking and verifying the alignment of the track system.
6.2 Track Alignment Procedure
Detailed procedure for adjusting the track alignment, including component removal and tightening specifications.
6.3 Track System Inspection
Guidance on inspecting the track system, idlers, midrollers, track carcass, and tread for wear and damage.
6.4 Adjusting Track Tension
Information on track tension, noting it's pre-set and adjusted only for removal.
6.5 Track Removal
Step-by-step instructions for safely removing the track from the undercarriage.
6.6 Track Installation
Step-by-step instructions for safely installing the track onto the undercarriage.
7.0 Troubleshooting
Troubleshooting Guide
Lists common problems, their possible causes, and recommended solutions for track systems.
8.0 Additional Information
Contact and Resources
Provides contact information and links for further assistance and product details.
9.0 Warranty Certificate
Warranty Information
Indicates the section related to warranty information for the track system.

Table of Contents