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CAMSO 30D23MC Service Manual

Conversion track system
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SERVICE MANUAL
CPB-447
CONVERSION TRACK SYSTEM
Tractor Systems
Models 30/36D23MC, 30/36D22MC, 24D18C
Serial Numbers 991-2013 & Later

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Summary of Contents for CAMSO 30D23MC

  • Page 1 SERVICE MANUAL CPB-447 CONVERSION TRACK SYSTEM Tractor Systems Models 30/36D23MC, 30/36D22MC, 24D18C Serial Numbers 991-2013 & Later...

  • Page 3: Table Of Contents

    Table Of Contents Conversion Track System Service Manual Table Of Contents cp1534 Item Page Number Introduction................................3 Machine Identification..............................4 Terminology ................................5 Capacities..................................7 Undercarriage Removal And Installation ........................7 1 - Track Removal And Installation ..........................9 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation ............15 3 - Midroller Wheel Seal And Bearing Removal And Installation................27 4- 24D18C MC Drive Wheel Seal And Bearing Replacement.................39 5- 30/36D23/22 MC Drive Wheel Seal And Bearing Replacement................
  • Page 4 Table Of Contents...

  • Page 5: Introduction

    If a tool, procedure, work method or operating technique that is not specifically recommended by Camso is used, you must satisfy yourself that it is safe for you and for others.

  • Page 6: Machine Identification

    The track part numbers as well as the serial numbers are both located on the edge strip of the track. NOTE: Future track serial numbers will replace Camoplast with Camso. • Camso Part Number - 1 • Date Code - MMYY...

  • Page 7: Terminology

    Rubber Track Terminology Camso tracks are constructed using a combination of natural and synthetic rubber in combination with steel reinforcing plies and a continuous wound main cable. The main cable gives the track tension strength, while at the same time maintaining lateral flexibility. The bias and the reinforcement plies protect the main cable, provide good internal track alignment, and further increase lateral stiffness to better distribute loads across the track width.
  • Page 8 Introduction Basic Rules for Maximizing Track Life The basic rules in maximizing track life are: • Follow the correct break-in procedures • Maintain the proper track alignment • Know ways to maximize the treadbar life • Use the correct operational techniques 1.

  • Page 9: Capacities

    Refer to the Installation Instruction Manual specific to your machine and model. Installation Instruction Manuals are available electronically and in paper form. Paper versions can be requested from Camso Product Support at +39 0 3 0 7 2 8 1 5 0 3 ( E u r o p e ) o r 3 1 7 - 6 7 1 - 7 3 2 7 ( N o r t h A m e r i c a a n d o t h e r c o u n t r i e s ) o r by e - m a i l a t ag.productsupport@camso.co.
  • Page 10 Required Tools And Capacities...

  • Page 11: Track Removal And Installation

    1 - Track Removal And Installation Track Removal And Installation Track Removal STEP 1 Position the machine on a hard level surface. Loosen the mounting nuts (1) on both outside idler wheels. cp1534 STEP 2 Remove the cap (1) from the tension valve. cpo457 STEP 3 Loosen the set screw (1).
  • Page 12 1 - Track Removal And Installation STEP 4 Install the drain hose (1) on the valve and direct it into the catch container. Turn the tension valve knob (2) counterclockwise slowly to open the valve. cpo532 STEP 5 Place a floor jack (1) under the track and tension idler wheel.
  • Page 13 1 - Track Removal And Installation STEP 8 Pull the track bottom of the track lugs from under the midroller wheels. cp1536 STEP 9 Use an appropriate lifting device and chain as shown to lift the track from the drive wheel. Lower the track to the ground and remove the chain.
  • Page 14 1 - Track Removal And Installation Track Installation STEP 10 Position the track parallel to the undercarriage. Use the chains and lifting device from Step 9 to lift the track on the drive wheel. cp0465 STEP 11 Raise the undercarriage to allow the drive lugs (1) on the track to clear the bottom of the midroller wheels (2).
  • Page 15 1 - Track Removal And Installation STEP 14 Install the drain hose (1) on the tension valve and connect to a hydraulic power source. Open the tension valve (2) and use the hydraulic source to tension the track until the tension valve gauge shows 1670 ±...
  • Page 16 1 - Track Removal And Installation...

  • Page 17: Front And Rear Idler Wheel Seal And Bearing Removal And Installation

    2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation Front And Rear Idler Wheel Seal And Bearing Removal STEP 1 Follow Steps 1 through 6 of the Track Removal section of this manual to loosen the track. Remove the idler wheel to be serviced.
  • Page 18 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 4 Remove the six mounting bolts (1) and remove the hub cover. cp1702 STEP 5 Remove the hub cover O-ring (1). cp0472 STEP 6 Bend the locking tab (1) from the hub. cp0473 STEP 7 Use the locknut socket (2P-0085) to remove the...
  • Page 19 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 8 Remove the locking washer (1). cp0475 STEP 9 Remove the hub (1) and outer bearing cone (2). NOTE: Use the hub (1) to push the bearing (2) from the axle.
  • Page 20 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 12 If replacing the bearings use a bearing driver from the opposite side to remove the inner (1) and outer (2) bearing cups. Clean and inspect all parts for wear or damage.
  • Page 21 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation METAL FACE SEAL PREPARATION Metal face seal are made of a hard and brittle metal alloy with a highly polished contact surface. Never place the seal rings face down on a hard or rough surface.
  • Page 22 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation...
  • Page 23 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation Front And Rear Idler Wheel Seal And Bearing Installation STEP 13 Use a bearing driver to install both bearing cups in the hub until they are seated firmly against the inner shoulder (1) of the hub ms00f007 STEP 14...
  • Page 24 NOTE: On older models with press fit bearings that have significant damage it is possible to upgrade to the new slide fit bearings. It will require a new axle, hub and bearings available from Camso Service Parts. cp1705 STEP 18 Lubricate the seal load ring with denatured alcohol.
  • Page 25 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 19 NOTE: On models before TRE0216003 the bearing is press fit and will require the hub, seal and bearing assembly to be pressed on the axle if not heated in Step 17.
  • Page 26 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 23 Align the slot (1) in the lock nut with the nearest tab (2) on the locking washer. Bend the tab (2) into the slot (1). NOTE: If the slot (1) and tab (2) does not align rotate the lock nut clockwise to align with the nearest tab (2).
  • Page 27 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation STEP 27 Follow Steps 13 through 16 of the Track Removal And Installation Section of this manual for installing the idler wheel and tensioning the track. cp1534...
  • Page 28 2 - Front And Rear Idler Wheel Seal And Bearing Removal And Installation...

  • Page 29: Midroller Wheel Seal And Bearing Removal And Installation

    3 - Midroller Wheel Seal And Bearing Removal And Installation Midroller Wheel Seal And Bearing Removal STEP 1 Follow Steps 1 through 5 of the Track Removal section of this manual to loosen the track. Loosen the ten midroller wheel (1) mounting bolts on the wheel to be serviced.
  • Page 30 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 4 Remove the six mounting bolts (1) and remove the hub cover. cp1709 STEP 5 Remove the hub cover O-ring (1). cp0493 STEP 6 Bend the locking tab (1) from the hub. cp0494 STEP 7 Remove the bearing lock nut (1).
  • Page 31 NOTE: On press fit bearings, if there is damage to the bearing and axle it can be upgraded to a slip fit bearings by replacing the hub bearings and axle from Camso Service Parts. cp0497 STEP 10 If the inner bearing cone (1) did not come off with the hub remove the inner bearing cone (1).
  • Page 32 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 12 If the outer face seal (1) came off with the hub, remove the seal (1) and load ring from the hub. NOTE: If replacing the face seals only proceed to Page 31 and then to Step 16.
  • Page 33 3 - Midroller Wheel Seal And Bearing Removal And Installation METAL FACE SEAL PREPARATION Metal face seal are made of a hard and brittle metal alloy with a highly polished contact surface. Never place the seal rings face down on a hard or rough surface.
  • Page 34 3 - Midroller Wheel Seal And Bearing Removal And Installation...
  • Page 35 3 - Midroller Wheel Seal And Bearing Removal And Installation Midroller Wheel Seal And Bearing Installation STEP 15 Use a bearing driver to install both bearing cups in the hub until they are seated firmly against the inner shoulder (1) of the hub ms00f007 STEP 16 Use denatured alcohol to clean the inner bearing cup...
  • Page 36 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 18 Install the load rings (1) on the face seals as shown. cp0484 STEP 19 Wipe the seal contact area (1) with a clean lint free cloth. NOTE: Be sure no alcohol is puddled in the seal cup before installing the seal assembly.
  • Page 37 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 22 Carefully install the hub (1) assembly on the axle without dislodging the inner bearing and face seal until the face seals make contact. Hold the hub assembly in the position for Steps 23 through 25. NOTE: On models before TRE0216003 the bearing is a press fit and will require the hub and bearing assembly to be pressed on the axle if not heated in...
  • Page 38 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 26 Align the slot (1) in the lock nut with the nearest tab (2) on the locking washer. Bend the tab (2) into the slot (1). NOTE: If the slot (1) and tab (2) does not align rotate the lock nut clockwise to align with the nearest tab (2).
  • Page 39 3 - Midroller Wheel Seal And Bearing Removal And Installation STEP 30 Follow Steps 14 through 16 of the Track Removal And Installation Section of this manual for installing the midroller wheel and tensioning the track. Install the midroller wheel (1) on the hub. Install and tighten the ten mounting bolts in a crossing pattern to 102 N•m (75 ft-lb).
  • Page 40 3 - Midroller Wheel Seal And Bearing Removal And Installation...

  • Page 41: 4- 24D18C Mc Drive Wheel Seal And Bearing Replacement

    4 - 24D18C Drive Wheel Seal And Bearing Replacement Drive Wheel Seal And Bearing Replacement STEP 1 Follow Steps 1 through 4 in the Undercarriage Removal section of this manual to remove the undercarriage from the machine. cp1534 STEP 2 Install an adequately rated lifting strap (1) and hoist as shown to support the drive wheel.
  • Page 42 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 4 Place a container under the drive wheel spindle cover (1). Remove the mounting bolts (2) and remove the cover (1) to drain the oil from the spindle housing. cp1735 STEP 5 Remove the spindle cover O-ring (1).
  • Page 43 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 8 Use the 2P-0084 Locknut Socket to remove the spindle nut (1). cp0514 STEP 9 Use the 2P-0080 Spindle Extraction Tool (1) as shown to push the spindle assembly from the outer bearing cone.
  • Page 44 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 12 If damaged, remove the retaining screws (1) and remove the seal holder (2) from the spindle housing. cp0546 STEP 13 Use a bearing driver from the opposite side to remove the inner bearing cone (1).
  • Page 45 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 15 Remove the inner bearing cone (1) and the seal (2) from the spindle. NOTE: On models before TRE0216003 the bearing cone is press fit. Use a bearing splitter / puller to remove the bearing or cut the bearing off the spindle.
  • Page 46 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 18 Install the 2P-0093-100 Seal Assembly Spacers (1) on the spindle as shown. Use two M20 bolts to secure the spacers (1) on the spindle. cp1737 STEP 19 Install the inner seal shoulder (1) on the spindle. NOTE: The seal shoulder (1) can be heated to 200°C (392°F) for 20 minutes to be installed by hand.
  • Page 47 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 21 Use the same tools and procedures as in Step 19 without a press to completely seat the seal (1) in the seal shoulder. The seal is completely seated when the gap between the seal (1) and the spacer (2) installed in Step 20 is 0.35 mm (0.014 in).
  • Page 48 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 24 NOTE: On models prior to TRE0216003 will require the 1000197 shim to be installed before the inner bearing cup (1). Follow the procedures in Step 23 to install the inner bearing cup (1).
  • Page 49 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 27 Use a hoist and clevis (1) as shown to carefully install the spindle assembly in the spindle housing. NOTE: It is important to keep the spindle assembly level during Step 27 through 30. cp1022 STEP 28 Install 2P-0081 spacer (1) and the spindle locknut...
  • Page 50 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 29 Heat the outer cone (1) to 300°F (148°C) for 20 minutes. Hold the spindle in the housing and install the outer bearing cone (1). WARNING: Use protective gloves when handling the bearing cone (1).
  • Page 51 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 32 Install the snap ring (1). cp0513 STEP 33 Install a new O-ring (1) on the spindle cover or new sight glass cover (2). NOTE: Coat the O-ring (1) with clean petroleum jelly to hold the O-ring in position during assembly.
  • Page 52 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 35 Remove the top plug (1) and fill the spindle housing with the recommended lubricant until it reaches the F (Full) line on the sight glass (2). cp1538 cp1735 STEP 36 Install the fill plug (1).
  • Page 53 4 - 24D18C Drive Wheel Seal And Bearing Replacement STEP 37 Use a hoist and lifting strap (1) to position the drive wheel on the mounting flange. Install the mounting bolts and washers (2). Tighten the bolts to 540 to 660 N•m (400 to 485 ft-lb).
  • Page 54 4 - 24D18C Drive Wheel Seal And Bearing Replacement...

  • Page 55: 5- 30/36D23/22 Mc Drive Wheel Seal And Bearing Replacement

    5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement Drive Wheel Seal And Bearing Replacement STEP 1 Follow Steps 1 through 4 in the Undercarriage Removal section of this manual to remove the undercarriage from the machine. cp1534 STEP 2 Install an adequately rated lifting strap (1) and hoist as shown to support the drive wheel.
  • Page 56 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 4 Place a container under the drive wheel spindle cover (1). Remove the mounting bolts (2) and remove the cover (1) to drain the oil from the spindle housing. cp1735 STEP 5 Remove the spindle cover O-ring (1).
  • Page 57 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 8 Use the 2P-0083 Locknut Socket to remove the spindle nut (1). cp0514 STEP 9 Use the 2P-0080 Spindle Extraction Tool (1) and eight M10 bolts (2) provided as shown to push the spindle assembly from the outer bearing cone.
  • Page 58 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 12 If damaged, remove the retaining screws (1) and remove the seal shoulder (2) from the spindle housing. cp0546 STEP 13 Use a bearing driver from the opposite side to remove the inner bearing cone (1).
  • Page 59 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 15 Remove the inner bearing cone (1) and the seal (2) from the spindle. NOTE: The bearing cone is press fit and on older models use a bearing splitter / puller to remove the bearing or cut the bearing off the spindle.
  • Page 60 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 18 Install the inner seal shoulder (1) on the spindle. NOTE: The seal shoulder (1) can be heated to 200°C (392°F) for 20 minutes to be installed by hand. Be sure the O-ring is in the shoulder groove before proceeding.
  • Page 61 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 20 Install the 1000197 nylon shim (1) and the 2J-0140 cassette style main spindle seal (2) in the seal shoulder. Use the same tools and procedures as in Step 19 to completely seat the seal (2) in the seal shoulder.
  • Page 62 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 23 Use a bearing driver to install the inner bearing cup (1). NOTE: The bearing cup (1) can be cooled to 0°F (-18°C). cp0548 STEP 24 Apply a thin layer of Loctite® 598 sealant to the mounting surface of the seal holder (1).
  • Page 63 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 26 Use a hoist and clevis (1) as shown to carefully install the spindle assembly in the spindle housing. NOTE: It is important to keep the spindle assembly level during Step 26 through 30. cp1022 STEP 27 Install 2P-0082 (1) and the spindle locknut (2).
  • Page 64 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 29 Install the spindle nut (1) and use the 2P-0083 Locknut Socket to tighten to 420 N•m (310 ft-lb). Rotate the spindle five revolutions in each direction and check the torque. Use a small pick or awl to check each roller of the outer bearing cone.
  • Page 65 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 32 Install a new O-ring (1) on the spindle cover or new sight glass cover (2). NOTE: Coat the O-ring (1) with clean petroleum jelly to hold the O-ring in position during assembly. NOTE: The solid steel spindle cover is on older model 36D22MC and 36D23MC models only.
  • Page 66 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 34 Remove the top plug (1) and fill the spindle housing with the recommended lubricant until it reaches the F (Full) line on the sight glass (2). On older 36D22/ 23MC models the oil level is to the bottom of the full level plug (3).
  • Page 67 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement STEP 36 Use a hoist and lifting strap (1) to position the drive wheel on the mounting flange. Install the mounting bolts and washers (2). Tighten the bolts to 540 to 660 N•m (400 to 485 ft-lb).
  • Page 68 5 - 30/36D23/22MC Drive Wheel Seal And Bearing Replacement...

  • Page 69: 6- Tension Cylinder Removal And Installation

    6 - Tension Cylinder Removal And Installation Tension Cylinder Removal And Installation TENSION CYLINDER REMOVAL STEP 1 Follow Steps 1 through 6 of the Track Removal section of this manual to loosen the track and remove both tensioning idler wheels. Be sure all pressure is relieved in the tension cylinder.
  • Page 70 6 - Tension Cylinder Removal And Installation STEP 4 Support the idler axle and remove the pin (1) from the base of the cylinder. cp0553 STEP 5 Remove the bolt (1) and washer from the rod end pin. cp0553 STEP 6 Remove the pin (1) from the rod end of the cylinder.
  • Page 71 6 - Tension Cylinder Removal And Installation STEP 8 Remove the two bearings (1) from the cylinder. Inspect the bearings for wear or damage. TENSION CYLINDER INSTALLATION cp0578 STEP 9 Lubricate the outer diameter of the sliding bearings (1) with an anti-seize grease and install in the cylinder.
  • Page 72 6 - Tension Cylinder Removal And Installation STEP 12 Lubricate the pin (1) with an anti-seize grease and install the pin (1) in the main frame and base end of the cylinder. cp0552 STEP 13 Install the retaining bolt (1) and washer. Tighten the bolt to 75 lb-ft (102 N•m).
  • Page 73 6 - Tension Cylinder Removal And Installation STEP 16 Follow Steps 14 through 16 of the Track Removal And Installation Section of this manual to install the idler wheels and tension the track. cp1534...
  • Page 74 6 - Tension Cylinder Removal And Installation...

  • Page 75: 7- Manifold And Tension Arm Removal And Installation

    7 - Manifold and Accumulator Removal And Installation Manifold And Accumulator Removal STEP 1 Follow Steps 1 through 4 in the Track Removal and Installation section of this manual to relieve the tension on the front idler wheels and cylinder. Remove the drain hose / tensioning hose.
  • Page 76 7 - Manifold and Accumulator Removal And Installation STEP 4 Remove the quick coupler (1) from the tension valve. cp0558 STEP 5 Remove the adapter(1) from the tension valve. cp0559 STEP 6 Remove the tension valve (1) from the manifold. cp0560 STEP 7 Remove the adapter (1) from the manifold.
  • Page 77 7 - Manifold and Accumulator Removal And Installation STEP 8 Remove the accumulator (1) from the manifold. If replacing the accumulator (1) proceed to Step 24. cp0562 STEP 9 Remove the adapter (1) from the manifold. STEP 10 cp0563 Remove the bolt (1) from the gauge cover. cp0564 STEP 11 Remove the gauge cover (1).
  • Page 78 7 - Manifold and Accumulator Removal And Installation STEP 12 Remove the gauge (1). cp0566 STEP 13 On older models only, remove the grease tube (1) from the 90° adapter. cp0572 STEP 14 On older models, remove the grease zerk (1) from the manifold.
  • Page 79 7 - Manifold and Accumulator Removal And Installation STEP 16 On older models, remove the 90° adapter (1) and plug (2) from the manifold. Manifold And Accumulator Installation cp0575 STEP 17 On older models only, install and tighten the grease tube 90°...
  • Page 80 7 - Manifold and Accumulator Removal And Installation STEP 20 On older models, install the grease zerk (1) in the front of the manifold. cp0570 STEP 21 Install and tighten the pressure gauge (1) on the manifold with the logo (2) at the 6:00 position. cp0566 STEP 22 Use the M6 x 12 bolt (1) to install the gauge cover (2)
  • Page 81 7 - Manifold and Accumulator Removal And Installation STEP 24 Install and tighten the accumulator (1) on the manifold adapter. If only replacing the accumulator proceed to Step 29. NOTE: If replacing accumulator, accumulator is pre-charged with nitrogen by Parts to 1450 psi (100 bar).
  • Page 82 7 - Manifold and Accumulator Removal And Installation STEP 28 Install the coupler (1). cp0558 STEP 29 Install the adapter (1) in the cylinder port of the manifold. cp0557 STEP 30 Install the cylinder hose (1) on the manifold. cp0556 STEP 31 Follow Steps 14, 15 and 16 of the Track Removal and Installation Section of this manual to tension the...

  • Page 83: 8- Midroller Axle Remove And Installation

    8 - Midroller Axle Removal And Installation Midroller Axle Removal STEP 1 Follow Steps 1 through 13 of the Midroller Wheel Seal And Bearing Removal And Installation section of this manual to remove the midroller wheels from both sides of all axles to be removed. NOTE: Complete axle assemblies are available from .
  • Page 84 Use a press to remove the rubber joint (1) from the pivot arm (2). NOTE: The rubber joint is available from Camso Service Parts as an individual part but installing the rubber joint involves special tools and can be very difficult.
  • Page 85 8 - Midroller Axle Removal And Installation STEP 8 Lubricate the new rubber joint (1) with denatured alcohol and press the joint into the pivot arm (2) with the bolt mounts (3) in the position shown. NOTE: The rubber joint must be centered in the pivot arm when installed.
  • Page 86 8 - Midroller Axle Removal And Installation STEP 12 Position the axle assembly (1) in the axle mount assembly (2). cp0580 STEP 13 Install the two U-bolts (1) four washers (2) and four nuts (3) on each axle installed. Tighten the nuts (3) slowly and evenly to 515 N•m (380 ft-lb).

  • Page 87: 9- Idler Axle And Tension Arm Removal And Installation

    9 - Idler Axle And Tension Arm Removal And Installation Idler Axle Removal STEP 1 Follow Steps 1 through 13 of the Front and Rear Idler Wheel Seal and Bearing Removal and Installation section of this manual to remove the inner and outer idler wheels on the axle to be removed.
  • Page 88 9 - Idler Axle And Tension Arm Removal And Installation STEP 4 Remove the O-ring (1) from the collar ring or the axle if it remained on the axle. NOTE: If only replacing the axle or O-ring, proceed to Step 19. For tension arm removal proceed to Step 5.
  • Page 89 9 - Idler Axle And Tension Arm Removal And Installation STEP 8 Remove the shims (1). NOTE: The shims (1) may have fallen into the lower undercarriage frame. cp0596 STEP 9 On models TRE0216002 and older only, remove the O-rings (1) from the tension arm. cp0563 STEP 10 Remove the sliding bearing (1) from the tension arm.
  • Page 90 9 - Idler Axle And Tension Arm Removal And Installation Tension Arm Installation STEP 11 Lubricate the outer surface of the sliding bearing (1) with anti-seize grease. Install the sliding bearing in the tension arm. cp0599 STEP 12 On models TRE0216002 and older only, lubricate the two O-rings (1) with clean petroleum jelly and install in the tension arm groove (2).
  • Page 91 9 - Idler Axle And Tension Arm Removal And Installation STEP 13 Use a hoist to support the tension arm (1). Hold a new shim (2) on each side of the tension arm as it is lowered into the frame. cp0595 STEP 14 Lubricate the tension arm pin with anti-seize grease...
  • Page 92 9 - Idler Axle And Tension Arm Removal And Installation Idler Axle Installation STEP 16 Lubricate a new O-ring with clean petroleum jelly and install the O-ring (1) in the collar ring. cp0582 STEP 17 Press both collar rings (1) on the axle until each ring (1) is contacting the shoulder (2) on the axle.

  • Page 93: 30/36D23/22Mc Upper And Lower Frame Separation And Rubber Spring Replacement

    10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement Upper and Lower Frame Separation STEP 1 Follow Steps 1 through 9 of the Track Removal And Installation section of this manual to remove the track and remove all four idler wheels. NOTE: The upper and lower frames can be separated and rubber springs or pins replaced with the undercarriage installed on a machine.
  • Page 94 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 4 Remove the retaining bolt (1) and washer. cp1517 STEP 5 Be sure the full weight of the upper frame (1) is supported by the hoist or a jack under the machine if still connected to the upper frame drive wheel.
  • Page 95 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 8 Lift the upper frame (1) from the lower frame(2). Move the lower frame (2) from under the upper frame. NOTE: Proceed to Step 19 to remove the remaining pins, bearings and links.
  • Page 96 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 12 Install the shims (1) in each end of the lower frame. cp1521 STEP 13 Install the rubber springs (1) in each end. cp1520 STEP 14 Install the four M12 x 40 bolts (1) and washers (2) in each rubber spring.
  • Page 97 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 16 Remove the retaining bolt (1) and washer (2) from the pin shoulder lock. cp1522 STEP 17 Remove the shoulder lock (1). cp1523 STEP 18 R o t a t e t h e h ex h e a d p i n s h o u l d e r ( 1 ) counterclockwise to remove from the connecting rod pin.
  • Page 98 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 20 Remove the retaining bolt (1) and washer (2). cp1526 STEP 21 Remove the pin (1) and remove the lower connecting rod (2). cp1527 STEP 22 Remove the shims (1) and O-rings (2) from the lower connecting rod.
  • Page 99 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 24 Remove the O-ring (1) from each connecting link. cp0624 STEP 25 Remove the sliding bearings (1) for each connecting link. cp0626 STEP 26 Inspect the links (1) for excessive wear or damage. Upper and Lower Frame Assembly cp0627 STEP 27...
  • Page 100 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 28 Use clean petroleum jelly to lubricate the new O- rings (1). Install the O-rings (1) on both sides of the links. cp0624 STEP 29 Use clean petroleum jelly to hold the shims (1) on the links.
  • Page 101 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 32 Install the M12 x 10 retaining bolt (1) and washer (2). Tighten the bolt (1) to 96 N•m (70 ft-lb). cp1527 STEP 33 Repeat Step 31 to install the upper link (1) on the lower link.
  • Page 102 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 36 Install the M12 x 20 retaining bolt (1) and washer (2). Tighten the bolt to 96 N•m (70 ft-lb). cp1522 STEP 37 Position the lower frame (1) under the upper frame (2).
  • Page 103 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 40 Align the upper frame (1) and top link. Install the pin (2) with the anti-rotation slot (3) over the stud (4). cp1516 STEP 41 Install the retaining bolt (1) and washer (2). Tighten the bolt to 96 N•m (70 ft-lb).
  • Page 104 10 - 30/36D23/22MC Upper And Lower Frame Separation And Rubber Spring Replacement STEP 44 If the drive wheel was not removed, follow Steps 10 through 16 of the Track Removal And Installation section of this manual to install all the idler wheels and track.
  • Page 106 Camso © 2015...

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