Related Manuals for Epiroc EC165T
Summarization of Contents
Introduction
About these Safety and Operating Instructions
Introduces the manual's purpose and scope for safe operation.
Safety Instructions
Signal Words
Defines hazard signal words (Danger, Warning, Caution, Notice) for safety messages.
Qualification
Specifies who is qualified to transport, install, operate, and repair the attachment.
Intended Use & Prohibited Operations
Defines proper applications and lists prohibited uses to prevent damage or injury.
Protective Equipment
Details essential personal protective equipment (PPE) required for safe operation.
Carrier & Transport Precautions
Safety measures for carrier stability, load capacity, and attachment transport.
Hydraulic Installation Precautions
Safety measures for connecting and installing the hydraulic system.
Special Parts & Media Precautions
Safety warnings for accumulators, hydraulic oil, and consumables.
Explosion, Fire & Electrical Precautions
Safety measures to prevent explosions, fires, and electrical hazards.
Falling Stones & Emissions Precautions
Safety advice for falling objects, noise, and dust emissions.
Repair & Changes Precautions
Safety guidelines for repair and warnings against modifying the attachment.
Environmental Pollution Precautions
Guidelines for preventing environmental damage from hydraulic oil.
Overview
Equipment Description
Provides an overview of the main parts and components of the hydraulic attachment.
Function
Explains the basic operational principles of the hydraulic breaker.
Signs / Labels
Details the meaning of various signs and labels on the hydraulic attachment.
Applications
Lists the fields and types of applications for the hydraulic breaker.
Guarantee & Packaging
Outlines guarantee conditions and instructions for removing packaging.
Scope of Delivery
Lists the items included with the hydraulic breaker and optional accessories.
Transport
Transport using a crane
Guidance on safely securing and lifting the attachment with a crane.
Transport using a forklift truck
Instructions for safe transport of the attachment using a forklift.
Transport using a truck
Procedures for securing the attachment when transporting it via truck.
Installation
Media/Consumables
Details required hydraulic oils, greases, and gases for operation and maintenance.
Adapter Plate Installation
Information on adapter plate manufacturing and secure installation.
Attaching Hydraulic Attachment & Connections
Guidance on mechanically attaching the unit and making hydraulic connections.
Removing the Hydraulic Attachment
Procedures for safely disconnecting and removing the attachment from the carrier.
Working Tool Selection and Installation
Guidance on selecting, installing, and removing the correct working tool.
Operation
Initial Operation & Long Storage
Procedures for initial startup and restarting after extended storage.
Preparations Before Starting
Steps required before starting the hydraulic attachment operation.
Switching On/Off & Functional Test
Instructions for safely operating the breaker's on/off functions and performing tests.
Correct Operation Practices
Guidelines for optimal performance and longevity during operation.
Low Ambient Temperature
Specific instructions for operating in cold conditions to prevent damage.
Prohibited Operations
Lists operations to avoid, including moving objects, levering, blank firing, and underwater use.
Stroke control valve
Explains how to adjust the stroke control valve for different operating modes.
Maintenance
Maintenance schedule
Provides a schedule for regular checks and maintenance tasks.
Depressurising the hydraulic system
Step-by-step guide to safely release pressure from the hydraulic system.
Cleaning
Instructions for cleaning the hydraulic breaker, including preparation and procedure.
Lubrication Procedures
Details on checking and applying lubrication to the working tool and system.
Tensioning Bolts Check
Procedure for checking and tightening tensioning bolts.
Working Tool & Retainer Bar Checks
Inspecting the working tool, retainer bars for wear and damage.
Percussion Piston & Wear Bush Checks
Inspecting piston impact surface, wear bushes, and impact ring for wear.
Piston Accumulator Pressure Checks
Procedures for checking and releasing pressure in piston and HP accumulators.
Hydraulic Lines & Oil Filter Checks
Inspecting hydraulic lines, clamps, and oil filters for integrity and cleanliness.
Bolt Connections / Tightening Torques
Specifies torques and intervals for tightening various bolt connections.
Troubleshooting
Breaker Not Starting
Lists causes and remedies when the hydraulic breaker fails to start.
Slow Breaker Operation
Identifies reasons for slow operation and their solutions.
Low Impact Force
Diagnoses and resolves issues causing low impact force.
High Impact Rate / Low Force
Addresses problems with high impact rate and low force.
Oil Leaks
Solutions for oil leaks from ports, cylinder, installation, and working tool.
Oil/Grease Leaks & High Temperature
Addresses ContiLube II leaks and issues with excessive operating temperature.
Pressure Line Flailing
Troubleshooting steps for violent flailing of the pressure line.
Repair
Sending in for Repairs
Guidelines for sending the attachment for professional repair services.
Storage
Hydraulic Breaker Storage
Instructions for proper upright storage to prevent seal damage and corrosion.
Working Tool & Grease Cartridge Storage
Guidelines for storing the working tool and grease cartridges safely.
Disposal
Hydraulic Breaker Disposal
Procedures for safely disposing of the hydraulic breaker and its components.
Hydraulic Hoses Disposal
Guidelines for disposing of hydraulic hoses in an environmentally responsible manner.
Hydraulic Oil Disposal
Instructions for collecting and disposing of hydraulic oil.
Consumables Disposal
Procedures for disposing of consumables like chisel paste and grease cartridges.
Technical Specifications
EC 140T & EC 150T Specifications
Technical data for EC 140T and EC 150T models, including weight, flow rate, and pressure.
EC 155T to EC 180T Specifications
Technical data for EC 155T to EC 180T models, including weight, flow rate, and pressure.
Noise Declaration Statement
Declared sound pressure and sound power levels for various models.
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