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Epiroc Manuals
Power Tool
EC140T
Safety and operating instructions manual
Epiroc EC140T Safety And Operating Instructions Manual
Hydraulic breaker
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
About These Safety and Operating Instructions
Safety Instructions
Signal Words
Qualification
Intended Use
Use Other than Intended
Protective Equipment
Carrier, Precautions
Transport, Precautions
Hydraulic Installation, Precautions
Special Parts, Precautions
HP-Accumulator
Piston Accumulator
Media/Consumables, Precautions
Explosion and Fire, Precautions
Electrical Shock, Precautions
Falling Stones, Precautions
Emissions, Precautions
Handling Machines, Precautions
Repair, Precautions
Changes to the Hydraulic Attachment, Precautions
Environmental Pollution, Precautions
Overview
Equipment Description
Ec 140T
Ec 150T
Ec 155T, Ec 165T, Ec 180T
Function
Signs / Labels
Name Plate
Labels
Signs
Applications
Guarantee
Removing the Packaging
Scope of Delivery
Transport
Transport Using a Crane
Transport Using a Forklift Truck
Transport Using a Truck
Installation
Media/Consumables
Mineral Hydraulic Oil
Non-Mineral Hydraulic Oil
Grease
Gas
Manufacturing the Adapter Plate
Installing the Adapter Plate
Attaching the Hydraulic Attachment to the Carrier
Mechanical Mounting Aspects
Making the Hydraulic Connections
Removing the Hydraulic Attachment from the Carrier
Dismantling the Hydraulic Connections
Mechanical Disassembly
Removing the Adapter Plate
Working Tool
Selecting the Right Working Tool
Installation
Removal
Operation
Initial Operation and Operation after Long Storage
Preparations before Starting
Switching the Hydraulic Breaker on and off
Functional Test
Correct Operation
Working Angle
Advance
Impact Time
High Ambient Temperature
Low Ambient Temperature
Prohibited Operation
Lifting/Transporting
Impacting
Moving Objects
Levering
Blank Firing of the Working Tool
Use under Water
Cylinder End Positions
Stroke Control Valve
Maintenance
Maintenance Schedule
Depressurising the Hydraulic System
Cleaning
Preparations
Procedure
Lubrication
Checking the Lubricant Film
Manual Lubrication for Hydraulic Breakers Without Contilube® II
Automatic Lubrication
Replacing the Lubricant Cartridge
Contilube® II Operation
Manual Lubrication
Chisel Paste Filling Device
Checking the Tensioning Bolts
Checking the Working Tool
Checking the Retainer Bars
Piston Accumulator
Checking the Pressure in the Piston Accumulator
Release the Pressure from the Piston Accumulator
Filling / Topping up the Piston Accumulator
HP-Accumulator
Visual Check
Checking the Fastening Screws
Checking the Gas Pressure
Checking the Hydraulic Lines
Checking and Cleaning the Hydraulic Oil Filter
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
Checking the Adapter Plate Bolts for Wear
Bolt Connections / Tightening Torques
Troubleshooting
The Hydraulic Breaker Does Not Start
Hydraulic Breaker Operates too Slowly
Impact Force too Low
Impact Rate too High and Impact Force too Low
Oil Leaks from Ports "P" und "T
Oil Escapes between the Cylinder Cover and the Cylinder
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
Oil Escapes from the Working Tool
Oil Escapes from the High Pressure Accumulator
Oil or Grease Escapes from the Contilube® II
Operating Temperature too High
Pressure Line "P" Flails Violently
Repair
Sending in the Hydraulic Attachment for Repairs
Storage
Hydraulic Breaker
Working Tool
Grease Cartridges
Disposal
Hydraulic Breaker
Hydraulic Hoses
Hydraulic Oil
Construction Tools Gmbh | 33905146 01 | 2019-09-05
Chisel Paste and Grease Cartridges
Technical Specifications
Noise Declaration Statement
EC Declaration of Conformity (EC Directive 2006/42/EC)
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EC
140T, 150T, 155T, 165T, 180T
Safety and operating instructions
Hydraulic breakers
© Construction Tools GmbH | 33905146 01 | 2019-09-05
Original Instructions
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Summarization of Contents
Introduction to Safety and Operating Instructions
Understanding Safety and Operating Instructions
Explains the aim of the instructions and text designations.
Comprehensive Safety Instructions
Signal Words and User Qualification
Defines signal words and specifies who is permitted to handle the attachment.
Intended Use and Prohibited Actions
Describes correct application and lists prohibited uses of the breaker.
Personal Protective Equipment and General Precautions
Details PPE, carrier, and transport safety precautions.
Installation and Component Safety
Precautions for hydraulic installation and special parts like accumulators.
Hazardous Environments and Materials Safety
Safety regarding consumables, explosion/fire risks, and electrical shock.
Operational Hazards and Handling Safety
Safety for falling stones, emissions, and handling under influence.
Repair, Modification, and Environmental Safety
Precautions for repairs, modifications, and environmental protection.
Product Overview and Identification
Equipment Description and Model Identification
Overview of breaker parts and descriptions for EC 140T, 150T, 155T, 165T, 180T.
Hydraulic Breaker Functionality
Simplified explanation of the hydraulic breaker's operation.
Understanding Signs and Labels
Explains the meaning of various signs and labels on the attachment.
Applications, Guarantee, and Scope of Delivery
Lists applications, guarantee conditions, and scope of delivery.
Transport Procedures
Safe Transport Methods
Instructions for transporting the hydraulic attachment via crane, forklift, or truck.
Installation and Attachment Procedures
Media and Consumables Requirements
Details on hydraulic oil, grease, and gas requirements.
Adapter Plate Installation and Manufacturing
Guidance on manufacturing and installing the adapter plate.
Attaching Breaker to Carrier and Hydraulic Connections
Procedures for mechanical and hydraulic connections.
Removing Attachment and Adapter Plate
Steps to remove the breaker and adapter plate from the carrier.
Working Tool Management
Selecting, Installing, and Removing Working Tools
Guidance on selecting, installing, and removing working tools.
Operation Guidelines
Initial Operation and Pre-Operation Checks
Procedures for first use, after storage, and pre-operation checks.
Correct Operation Techniques
Guidelines for working angle, advance, impact time, and temperature.
Prohibited Operational Practices
Lists actions that must be avoided during operation.
Stroke Control Valve Adjustment by Model
Instructions for adjusting the stroke control valve for different breaker models.
Maintenance and Component Checks
Maintenance Schedule
Schedule of maintenance tasks based on operating hours.
Hydraulic System Depressurization
Procedures to safely relieve hydraulic pressure.
Cleaning and Lubrication Procedures
Steps for cleaning and checking/applying lubricant.
Lubricant Cartridge Replacement and Operation
How to replace the lubricant cartridge and operate ContiLube® II.
Component Inspection: Bolts, Tools, and Bushes
Inspecting tensioning bolts, working tools, retainer bars, piston surface, and wear bushes.
Accumulator Pressure and HP-Accumulator Checks
Checking and managing piston/HP-accumulator pressure.
Hydraulic Line, Filter, and Plate Checks
Inspecting hydraulic lines, oil filter, adapter plate, and bolts.
Bolt Connections and Tightening Torques
Table of bolt connections and their required tightening torques.
Troubleshooting Guide
Breaker Start-up and Operation Issues
Causes and remedies for breaker not starting or operating slowly.
Performance and Leakage Troubleshooting
Diagnosing low impact force, leaks, and temperature issues.
Pressure Line and ContiLube® II Issues
Troubleshooting pressure line flailing and ContiLube® II leaks.
Repair and Storage Procedures
Repair Procedures and Sending for Service
Safety precautions for repair and procedures for sending for service.
Storage Guidelines for Equipment
Proper storage of the hydraulic breaker, working tool, and grease cartridges.
Disposal Information
Disposal of Breaker and Consumables
Procedures for disposing of the hydraulic breaker, hoses, oil, and consumables.
Technical Specifications
Model-Specific Technical Data
Detailed specifications for EC 140T through EC 180T models.
Declarations and Statements
Noise Declaration Statement
Noise emission values for different breaker models.
EC Declaration of Conformity
Declaration of conformity with relevant EU directives and standards.
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