Related Manuals for Epiroc EC155T
Summarization of Contents
Introduction to Safety and Operating Instructions
About these Safety and Operating Instructions
Explains the purpose of the manual and how to interpret its texts and symbols.
Safety Instructions for Hydraulic Breakers
Signal Words and General Safety Alert
Defines signal words like Danger, Warning, Caution, Notice and the safety alert symbol.
User Qualification and Intended Use
Details required qualifications for operation, maintenance, and intended/prohibited uses of the hydraulic breaker.
Protective Equipment and General Precautions
Specifies necessary personal protective equipment and precautions for carrier and transport.
Hydraulic Installation and Special Parts Precautions
Covers safety measures for hydraulic installation and special components like accumulators.
Media, Consumables, and Environmental Safety
Details safe handling of hydraulic oil, grease, and environmental protection measures.
Explosion, Fire, and Electrical Hazards
Highlights risks of explosion, fire, and electrical shock, with corresponding safety measures.
Falling Stones, Emissions, and Handling Precautions
Addresses risks from falling objects, noise/dust emissions, and safe handling of the machine.
Repair and Modification Precautions
Outlines safety measures for repair, modification, and use of original parts.
Environmental Pollution Precautions
Details measures to prevent environmental damage from hydraulic oil and other materials.
Overview of Hydraulic Breaker
Equipment Description and Model Identification
Provides an overview of the hydraulic breaker's main parts and identifies specific models.
Hydraulic Breaker Function and Operation
Explains the basic operating principle of the hydraulic breaker and its components.
Signs, Labels, and Applications
Details warning signs, labels, and the intended applications for the hydraulic breaker.
Guarantee and Scope of Delivery
Covers product guarantee conditions and the items included in the delivery.
Removing Packaging
Instructions on how to safely remove packaging and check the delivery.
Transporting the Hydraulic Breaker
General Transport Safety Warnings
Highlights critical safety warnings related to lifting, tipping, and falling loads during transport.
Transporting by Crane and Forklift
Provides guidelines for safely transporting the hydraulic breaker using a crane or forklift truck.
Transporting by Truck
Details safe procedures for transporting the hydraulic breaker using a truck.
Installation Procedures for Hydraulic Breakers
Media and Consumables for Installation
Lists and describes the required hydraulic oils, grease, and gas for installation and operation.
Adapter Plate Manufacturing and Installation
Covers manufacturing considerations and the correct procedure for installing the adapter plate.
Attaching Hydraulic Attachment to Carrier
Step-by-step guide for mechanically attaching the hydraulic breaker to the carrier.
Making Hydraulic Connections
Instructions for connecting hydraulic hoses, including flange and swivel joint types.
Removing Hydraulic Attachment and Adapter Plate
Procedures for safely detaching the hydraulic breaker and its adapter plate from the carrier.
Working Tool Installation and Removal
Covers selecting, installing, and removing the working tool, including safety aspects.
Operating the Hydraulic Breaker
Initial Operation and Post-Storage Procedures
Guidelines for first-time use and after extended periods of storage, including accumulator checks.
Preparations, Switching On/Off, and Functional Test
Details pre-operation checks, power switching, and performing a functional test.
Correct Operation Procedures and Angles
Explains correct working angles, advance rates, impact times, and temperature considerations.
Prohibited Operation Methods
Lists operations that must be avoided to prevent damage or injury, such as lifting, levering, or blank firing.
Stroke Control Valve Adjustment
Describes how to adjust the stroke control valve for different operating modes (AutoStart/AutoStop).
EC 140T Stroke Control Valve Adjustment
Specific instructions for adjusting the stroke control valve on the EC 140T model.
EC 150T Stroke Control Valve Adjustment
Specific instructions for adjusting the stroke control valve on the EC 150T model.
EC 155T Stroke Control Valve Adjustment
Specific instructions for adjusting the stroke control valve on the EC 155T model.
EC 165T Stroke Control Valve Adjustment
Specific instructions for adjusting the stroke control valve on the EC 165T model.
EC 180T Stroke Control Valve Adjustment
Specific instructions for adjusting the stroke control valve on the EC 180T model.
Maintenance of Hydraulic Breakers
General Maintenance Safety and Schedule
Covers essential safety precautions for maintenance and outlines the periodic maintenance schedule.
Depressurising Hydraulic System and Cleaning Procedures
Details how to safely depressurise the hydraulic system and perform cleaning tasks.
Lubrication Procedures: Checking Film and Methods
Explains how to check the lubricant film and introduces manual and automatic lubrication methods.
Lubrication: Manual, Automatic, and Cartridge Replacement
Details manual lubrication, automatic system operation, and replacing lubricant cartridges.
ContiLube® II Operation and Manual Lubrication
Provides operational details for ContiLube® II and manual lubrication as a backup.
Chisel Paste Filling Device and Tensioning Bolt Checks
Covers chisel paste filling equipment and the importance of checking tensioning bolt tightness.
Working Tool and Retainer Bar Checks
Guidelines for checking the working tool for wear and damage, and inspecting retainer bars.
Percussion Piston and Wear Bush Checks
Procedures for checking the percussion piston impact surface and wear bushes/impact ring.
Piston Accumulator Component Checks
Overview of the piston accumulator and checks for wear components like impact rings and bushes.
Piston Accumulator Pressure Checking and Requirements
Details how to check piston accumulator gas pressure and the required pressure values by model.
Piston Accumulator Pressure Release and Filling
Instructions for safely releasing and refilling the piston accumulator's gas pressure.
HP-Accumulator Checks: Visual, Screws, Gas Pressure
Covers weekly checks for the HP-accumulator, including visual inspection, screw tightness, and gas pressure.
Hydraulic Line, Oil Filter, and Adapter Plate Checks
Procedures for checking hydraulic lines, oil filters, adapter plates, and their bolts for wear or damage.
Bolt Connections and Tightening Torques
A comprehensive table listing bolt connections, intervals, types, sizes, and critical tightening torques.
Troubleshooting Hydraulic Breaker Issues
Breaker Fails to Start or Operates Slowly
Identifies causes and remedies for the hydraulic breaker not starting or operating at reduced speed.
Low Impact Force and Rate Issues
Addresses problems related to low impact force, high impact rates, and their potential causes.
Oil Leaks from Ports, Covers, and Installations
Diagnoses and provides solutions for various oil leak points in the hydraulic breaker and its installation.
ContiLube® II Leaks, High Temperature, and Pressure Line Issues
Troubleshooting tips for ContiLube® II leaks, high operating temperatures, and pressure line anomalies.
Repair and Servicing Procedures
General Repair Precautions and Sending for Service
Emphasizes safety during repair and guides on sending the hydraulic attachment for professional servicing.
Storage Guidelines for Hydraulic Breakers
Hydraulic Breaker and Working Tool Storage Guidelines
Provides instructions for safe and proper storage of the hydraulic breaker and working tool to prevent damage.
Grease Cartridge Storage Precautions
Details safety measures for storing grease cartridges, focusing on fire and vapor hazards.
Disposal of Hydraulic Breaker Components
Disposal of Hydraulic Breaker and Related Consumables
Outlines procedures for environmentally responsible disposal of the hydraulic breaker, hoses, oil, and consumables.
Technical Specifications
Specifications: EC 140T and EC 150T Models
Presents key technical data, including weight, flow rate, pressure, and accumulator specs for EC 140T and EC 150T.
Specifications: EC 155T, EC 165T, and EC 180T Models
Lists technical specifications for EC 155T, EC 165T, and EC 180T models, covering weight, flow, pressure, and accumulator data.
Noise Declaration Statement
Provides sound pressure and sound power levels for different breaker models as per EU directives.
EC Declaration of Conformity
EC Declaration of Conformity (Machinery, Noise, Pressure Directives)
States conformity with relevant EU directives (Machinery, Noise, Pressure Equipment) and applied standards.
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