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BASIC 160 V1
BASIC 200 V0
BASIC 250 V1
BASIC 315 V1
BASIC 355 V0
‫آﺘﻴﺐ اﻻﺳﺘﺨﺪام واﻟﺼﻴﺎﻧﺔ‬
USE AND MAINTENANCE HANDBOOK
Rev.: 0
16/10/2012
MU000838

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Summarization of Contents

Introduction
Product Introduction and Specifications
Overview of machine features, materials, and technical specifications.
Welding General Criteria
Transport, loading/unloading, handling and storage
Guidelines for safe and proper handling of pipes and fittings.
Before welding
Steps to prepare and check equipment before welding.
Welding cycles
Detailed explanation of simple and dual pressure welding cycles.
Parts Description
CHASSIS
Identification and description of the main chassis components.
FACER
Identification and description of the facer component.
HEATING PLATE
Identification and description of the heating plate component.
HYDRAULIC GEARCASE
Identification and description of the hydraulic gearcase.
TIMER
Description of the timer component and its functions.
Operating Instructions
HYDRAULIC CONNECTIONS
Instructions for connecting hydraulic hoses and components.
ELECTRICAL CONNECTIONS
Instructions for making electrical connections to the machine.
START UP
Step-by-step guide for powering on and preparing the machine.
Facing
Procedure for facing the pipe ends before welding.
READING THE DRAGGING PRESSURE Pt
How to measure the dragging pressure (Pt).
Maintenance
QUICK-COUPLING CONNECTIONS AND CONNECTORS
Keeping connections and connectors clean.
HYDRAULIC GEARCASE
Hydraulic oil replacement and level check.
HEATING PLATE
Cleaning and storing the heating plate.
Trouble Shooting
CHASSIS
Solutions for oil leakage issues in the chassis.
HYDRAULIC GEARCASE
Troubleshooting common issues with the hydraulic gearcase.
HEATING PLATE
Solutions for heating plate not heating or temperature adjustment issues.
Safety Precautions
General Safety Instructions
General safety rules for operating the machine.
ELECTRICAL HAZARDS
Warnings and precautions related to electrical hazards.
ELECTROCUTION HAZARD
Specific hazards and safety measures for electrocution.
Workplace Hygiene
General Workplace Hygiene
Rules for maintaining a clean and safe work environment.
HANDLING HAZARDS
Safety measures for manual handling and lifting.
CHEMICAL HAZARDS
Precautions when working with chemicals and hazardous substances.
Welding Parameters
PIPE/FITTING FEATURES
Classification and dimensions of pipes and fittings.
HOW TO CALCULATE THE WELDING PARAMETERS ACCORDING TO UNI 10520 (01/97): PE 80 (MRS 8)
Calculation of welding parameters for PE 80 pipes based on standard.
HOW TO CALCULATE THE WELDING PARAMETERS ACCORDING TO UNI 10967 (10/01): PE 100 (MRS 10)
Calculation of welding parameters for PE 100 pipes based on standard.
HOW TO CALCULATE THE WELDING PARAMETERS ACCORDING TO DVS 2207-1: HDPE
Calculation of welding parameters for HDPE pipes based on standard.
HOW TO CALCULATE THE WELDING PARAMETERS ACCORDING TO DVS 2207 – 11 (02/99): PP
Calculation of welding parameters for PP pipes based on standard.

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