Download
Share
Print this page
Ritmo PRISMA 90 Use And Maintenance
  1. Manuals
  2. Brands
  3. Ritmo Manuals
  4. Welding System
  5. PRISMA 90
  6. Use and maintenance

Ritmo PRISMA 90 Use And Maintenance

Hide thumbs

Advertisement

Quick Links

Download this manual
PRISMA 90
USE AND MAINTENANCE
‫ر‬
‫د ل ط ا‬
‫ا د ل‬
Rev
:
0
28
/
08
/
2014
MU
001012
:
Prisma 90

Advertisement

loading
Need help?

Need help?

Do you have a question about the PRISMA 90 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ritmo PRISMA 90

Summary of Contents for Ritmo PRISMA 90

  • Page 1 PRISMA 90 USE AND MAINTENANCE ‫ر‬ ‫د ل ط ا‬ ‫ا د ل‬ 2014 001012 Prisma 90...

  • Page 2: Dear Customer

    Congratulations on your choice of this machine! We have prepared this manual to enable you to ‫دة‬ ‫ا‬ ‫"! اد ھ ا ا‬ fully benefit from the quality of PRISMA 90; we ( ‫، ا‬ ‫% ز‬ & ‫ا‬ PRISMA 90 urge you to read it thoroughly before using the ‫ز.
  • Page 3 ‫ا‬...
  • Page 4 ‫ا‬...

  • Page 5: Table Of Contents

    ‫س‬ ‫ا‬ INDEX ..........‫ا‬ ‫ات‬ ‫ا‬ -Technical features……………………………..……6 ......‫ا ت ا‬ !‫ا‬ -Reccomended usage……………………..…..…7 ......‫ا $# م ا‬ -General welding criteria…………………………8 ........%& ‫ت ا‬ ..-Safety reccomendations …………………..…..11 ... %& ‫ط وأ) ة ا‬ ‫'#$ ا‬...

  • Page 6: Technical Features

    ‫ت ا‬ ‫ا‬ TECHNICAL FEATURES ‫إ ا‬ ‫ا‬ ‫ق ا‬ -Working range from dia.20 to dia. 90 mm ‫ب‬ ‫دة ا‬ PE, PP, PVDF -Pipe material PE, PP , PVDF ‫ا #" ز‬ Machine ............‫ا زن‬ Weight............54 kg ‫ام‬ Dimensions......650x1040x450 mm ......

  • Page 7: Recommended Usage

    ‫% ز‬ ‫0 رة‬ ‫% ز‬ PRISMA 90 The PRISMA 90 is a welding machine intended & : ‫+ع ا [ ك‬ />@ &[+ N ، 1 ‫ ا‬N#+ for use at the job site, with a contact-type thermoplate designed for use in the welding of &...

  • Page 8: General Welding Criteria

    ‫ا $# م ا‬ GENERAL WELDING CRITERIA L ‫3 & وا \, 3 & 6 +اد ا‬ ‫ ا‬a3 :/ ‫, < أن @ +ن ا‬ The chemical and physical properties of the &D4b ‫ا‬ 1 c(‫+ا($&، , < أن , +ن ھ ا ا +ا‬ materials being welded must be compatible;...
  • Page 9 fig. 3 fig. 4 < ,‫' &. و‬ & [ L( ً 3‫ز دا‬ " ‫, < ا [ ظ‬ ⇒the machine mst be kept in perfect working ⇒ Z ,\ ‫ وا‬H m " ‫إ,=ء اھ م ص‬ conditions; particular attention must be paid to cleaning and lubrication &%‫ا...
  • Page 10 fig. 6 fig. 5 fig. 7...

  • Page 11: Safety Reccomendations

    %& ‫ت ا‬ SAFETY RECCOMENDATIONS < " S‫& 6 م ا‬ ‫ أ‬L 0 ‫ % ز وأدوات و‬D ‫ا / ام‬ When using all plastic pipe welding c # ‫ر وا‬ ‫ا‬ 1 ‫/ ط4 ا +ادث وا‬ 6 & =0 ‫ا‬...
  • Page 12 Fig.8 Fig.9 ‫> ز‬ ‫ا< %ك ا‬ Electric wiring to the apparatus &[+ " & 3 "4 ‫ =ك ا‬S‫ا‬ o+@ c$ , ‫, < أن‬ The electric wiring between the job-site ‫ "=ت‬D ‫أو‬ ‫ز " / ام‬ ‫وا‬ 1 ‫...
  • Page 13 ‫1 ة‬ ~ ‫ و‬J" $ " ‫ ا @: ل‬I , ‫, < أن‬ The connection must be made with EEC &, [ H :@ L ‫" ا‬ " & "‫ورو‬S‫& ا # : د,& ا‬ ‫ا‬ approved plugs and sockets having a protection b ‫...
  • Page 14 ‫6 ا<) ة ا‬ '‫ام و‬ ‫ت #&6 ا‬ Recommendations for the proper use and storage of electrical apparatus. To reduce the risks (of electric shocks) to a [ 5 ‫ا / ط4 )ا : & ا 4" 3 &( إ 5 أد‬ minimum, the apparatus must be used and 2%‫...
  • Page 15 L( & 3 "4 ‫% \ة ا‬S‫4 @ ً ا / ام ا‬m , * * It is absolutely forbidden to use electrical apparatus in ‫ة‬ &,‫[ ,& وأ‬S‫أن ا $ زات وا‬ Dj@ :&0‫ ا 4ط‬c‫ط‬ ‫ا‬ wet areas: ensure that gloves, shoes, any protective gear b ‫ز...
  • Page 16 fig. 13 L( ‫ و#+ع [+ادث‬N & ‫+ات ا =ز‬R/ ‫ ا@/ ذ ا‬I , It is only when the above & m S‫+رة أ =ه وا‬D ‫ ت ا‬o+ 6 ‫' ل‬ ‫ا‬ ‫إ‬ 1 ‫ا‬ reccomendations are current regulations &...
  • Page 17 @ ‫ ا 8 م‬D >' D> What to avoid doing Do not use tools or machines with housings or grips that are cracked or deformed, particularly ،&‫+ھ‬b ‫: & أو‬ ‫ت‬ ‫@> / م أدوات أو آ ت أو‬ if they are made of plastic;...
  • Page 18 ' ) &$ F ‫ا‬ D S‫ ا‬L( ‫6 ت ا 6 م‬ & [ In the event of welding operations in narrow ‫ أن‬kb 6 ‫4وري‬F ‫ا‬ ( (‹ ‫ا $ < أو ا 4 أو ا 4% ... إ‬ spaces (e.g.

  • Page 19: Maintenance

    N#‫ +ا‬L( 1 ‫4ار إ 5 ا‬R8 ‫ [ ل ا‬L( In the event of having to work on job-sites in ‫< أو‬D ‫ 4ى، أو " < ا 4ا‬S‫ا ء أو ا >+ا3 ا‬ the vicinity of water or other liquids, or ‫...
  • Page 20 For any replacement operations, use only & 6oS‫ ر ا‬k ‫ ا‬NR# U$( ‫6 ت ا 0 ال، ا / م‬ ‫ أي‬L( original RITMO spares, which are listed in the ‫ھ ا ا‬ q ' ‫ ا \ء ا‬L( &%‫ ر‬L‫، وھ‬...
  • Page 21 4o 1 ‫ا‬ ‫ 4ھ‬p ‫ # ش أو‬NR# &,j" ‫@ < ا [ ظ‬ Avoid keeping any rags or other items hanging ‫ أدوات‬L( ‫4ة‬o 90:@ ‫أن‬ S ‫% +ب‬ 5 @ L ‫ا‬ from pockets as they could become caught up .
  • Page 22 ‫ون 6 ا > ز‬ ‫ا وار‬ )‫ا‬ Keep visitors away c 1, # : 1 ‫ن ا‬ & ‫ا%1 ا \وار 65 > (& آ‬ Keep visitors at a safe distance from the ‫و,:0 +ا‬ 1 ‫ ا‬L( ‫ز ا $ م‬ ‫ا‬...
  • Page 23 ANALYSIS OF POTENTIAL RISKS AND SAFETY MEASURES ‫#0 ا +ظ‬ ‫, < ا / ام % ز‬ PRISMA 90 The PRISMA 90 machine must be used only by ً $ (‫ و‬U$( ‫0 ت 1 ر‬ 6‫ھ‬ƒ ‫ا‬ UNI 9737 + FA1 staff qualified according to the UNI 9737+FA1 N8‫إ...
  • Page 24 J0$ ‫ا‬ J" $ ‫ دا3 ً "!زا & ا‬I# always remove the plug from the socket when /> ‫ا‬ & 6 ‫ء‬ ‫ا‬ the heating operation has been completed &,‫, ي ر‬j" /> ‫6+[& ا‬ /> ‫9 ا‬R ‫ أ‬J @ 4m , it is absolutely forbidden to touch ،(‫0 رات‬...
  • Page 25 On the basis of an analysis of the technical features ‫ رة‬E’ L ‫ول ا‬ ‫ ا‬N8‫ و‬I@ # ،‫ز‬ ‫ ا‬kb@‫%+ا < ا >= & و‬ of the PRISMA 90 welding machine, in terms of the ، ‫ز‬ 6 I 6> ‫/ ام ا‬ ‫ا‬...
  • Page 26 Danger Risk evaluation 4‫ ا / ط‬I $@ 4R/ ‫ا‬ Moderate risk with a low probability of occurrence Electrocution (electric shock) ‫ 6 وث‬H 18 ‫ ا[ ل‬N &R + 4‫/ ط‬ (& 3 "4 ‫ا‬ & : ‫4" ء )ا‬ "...
  • Page 27 Supplementary information Safety device or warning signal & 6 @ ‫16+ ت‬ 4, @ ‫ رة‬E‫% ز = & أو إ‬ Safety reccomendations (page 11) Highly-sensitive differential circuit breaker & > ‫ , ا‬E L68 @ ‫ دا34ة‬N‫# ط‬ & : ‫)ا‬ &...

  • Page 28: Ordinary Maintenance

    IF ANY DEFECTS ARE DETECTED IN ANY ONE OR & /" ‫4وري ا @: ل‬F ‫ا‬ ( ،‫+رة أ =ه‬D ‫ا +ا < ا‬ MORE OF THE ABOVE ASPECTS, IT IS ESSENTIAL &D4b" N 0 ‫"1 ا‬ RITMO TO CALL IN THE RITMO AFTER-SALES SERVICE...
  • Page 29 STRUCTIONS FOR WELDING ‫م‬ ‫ت ا‬...

  • Page 30: Instructions For Welding

    ‫م‬ ‫ت ا‬ INSTRUCTIONS FOR WELDING ‫أت‬ ‫ن‬ ‫وري أن‬ ‫ا‬ ، ‫اءة ھ ا ا‬ BEFORE READING THIS CHAPTER, IT IS ESSENTIAL TO ‫ت‬ ‫ا‬ ‫ا اردة‬ ‫ا #" ط‬ $% ‫)$ ت ا (' & و‬ HAVE READ THE SAFETY RECOMMENDATIONS AND .&+, ( ‫ا‬...
  • Page 31 Fig. 2 Fig.3 F3$ 5 23$A ‫ ا ي‬Q "# ‫3 ا‬E‫ا‬ :‫ت‬ ‫ا‬ 3) Reductions fitting: select the reduction to be 23$A ‫< ب ا ي‬R‫(; ا‬N ،‫3= @( ر ا >/ ز‬N & L%# ‫ا‬ fitted in the vice to the left of the machine, B ‫)ا‬...
  • Page 32 ‫%2 و‬ ‫%2 و‬ ‫%2 و‬ ‫ ] ر‬R‫< ,$; ذات ا‬R‫ & ا‬N In the case of pipes with diameters of 20, 25, ‫# ھ‬D‫( و‬ B ‫)ا‬ ‫# ھ‬D ‫%2، ?1 ا #'زم‬ 32, 40 mm, position the vices as shown in fig 4- ‫...
  • Page 33 & L%# ‫ا‬ LD #3 ‫2 ,`زا & 0% & ا‬ :‫إ+*ق ا(' ب‬ 6) Pipe locking: remove the centering bush ‫ز‬ /6‫. د‬ F 'K‫, ون إ‬ ‫< ب ا #]% ب‬R , / 3A‫وا‬ from the vice and replace it with the pipe to be _+ ‫أن‬...
  • Page 34 W$ B :6 ،‫ل 6%= <3 \[ 0$ ة 6: ا % م‬ ‫# ن ا‬ To ensure good welding results, when clamping &@i, " " ‫ رة أ6'ه‬D # ‫ @ ا #( & ا‬T ‫6 م‬ ،‫< ب‬R‫ا‬ the pipe, check that above-mentioned distance .&+@ ‫ط‬...
  • Page 35 ‫آة‬ & ‫'ت وإزا‬ ‫ ا‬c T, 2 :1 2 . ‫ا .4 ! وا‬ 9) Change and coupling: revers the carriages ‫ـ‬ $$P3 ‫ ا‬b ‫%_ و‬P ) ‫ ع‬Ai, $"(3 ‫ا‬ and remove the heating mirror as quickly as possible (changing time enclosure 1 for PP) # ‫<...
  • Page 36 23@ 3 ‫ & ا‬L%# ‫ا‬ &) E & L% :$‫ظ‬ Note: special vice, which replaces the one ‫رة 6 د@& 6%= ا >/ ز 6: ا ]%;. 3>#$1 ھ ه‬ , /T$#> normally assembled on the machine is available &...

  • Page 37: Troubleshooting

    ‫$$ ات‬P &@‫إ0 اء أ‬ &D k a 3 ‫ & و‬L% Ritmo publication may not be considered as binding .‫ ر‬Tk‫@ اھ ? ور@& دون إ‬ and Ritmo reserves the right to make any changes it deems necessary without notice...
  • Page 38 ANNEX 1 WELDING PARAMETERS PP # $ ‫ا‬ " ‫ا‬ ‫و‬ ‫ا‬ ‫و‬ ‫ا د‬ ‫ا‬ ‫ا‬ ‫م‬ ‫ا‬ DVS 2207-11 1985...
  • Page 39 Declara que as seguintes soldadoras (de sua produção): Erklärt daß das Produkt von unserer Produktion wie folgt identifiziert ist: Déclare que le produit identifié ci-dessous: PRISMA 90 è conforme alle disposizioni delle seguenti Direttive: is made in compliance with the following directives:...
  • Page 40 In no event shall Ritmo S.p.A. be liable for any direct, indirect, incidental, or consequential damages of any kind whatsoever with respect to the use of a machine that did not undergo regular maintenance/overhaul.