Related Manuals for Ritmo BASIC 250 V1
Summarization of Contents
Machine Technical Specifications
Specifications and Features
Overview of technical specifications and general machine features.
General Welding Criteria
Transport, Loading, and Handling
Guidelines for safely moving and managing pipes and fittings.
Before Welding Checks
Procedures and checks required before starting the welding process.
Setup and Preparation
Steps for setting up the machine and preparing pipes/fittings.
Welding Cycles Explained
Explanation of simple and dual pressure welding cycles.
Machine Parts Description
Chassis Components
Detailed identification of the chassis components.
Facer Components
Identification of the facer machine parts.
Heating Plate Components
Identification of the heating plate and its related parts.
Hydraulic Gearcase Components
Identification of the hydraulic gearcase components.
Timer Components
Identification of the timer and its operational keys.
Standard Equipment List
List of items included in the standard equipment package.
Machine Operating Instructions
Hydraulic Connections
Instructions for connecting hydraulic hoses.
Electrical Connections
Instructions for making electrical connections.
Start Up Procedure
Steps to power on and initialize the machine.
Temperature Setpoint Modification
How to adjust the heating plate temperature setpoint.
Chassis Preparation and Clamping
Steps for chassis prep and securing pipes in clamps.
Facing Process Guide
Step-by-step guide for using the facer.
Reading Dragging Pressure
How to measure the dragging pressure (Pt).
Welding Cycle Setup and Phases
Setting up the cycle and detailed explanation of each welding phase.
Machine Maintenance Guide
Quick-Coupling Connections Maintenance
Cleaning and maintenance of hydraulic connections.
Chassis Maintenance
Cleaning and protection of cylinder rods.
Hydraulic Gearcase Maintenance
Oil replacement and level check for the hydraulic gearcase.
Heating Plate Maintenance
Cleaning and protection of the heating plate.
Facer Maintenance
Periodic blade replacement and facer cleaning.
Machine Troubleshooting
Chassis Issues
Troubleshooting oil leaks in the chassis and hydraulic system.
Hydraulic Gearcase Issues
Troubleshooting problems with the hydraulic gearcase.
Heating Plate Issues
Troubleshooting heating plate not heating or temperature adjustment problems.
Facer Issues
Troubleshooting facer not working.
Machine Safety Precautions
Introduction to Safety
General safety information and intended use of the machine.
Electrical Hazards
Warnings and precautions related to electrical risks.
Mechanical Hazards
Warnings and precautions for mechanical risks like crushing and entanglement.
Thermal Hazards
Warnings and precautions related to heat and burning hazards.
Fire Hazard
Precautions to prevent fire risks.
Workplace Safety and Hygiene
General Workplace Cleanliness
Guidelines for maintaining a clean and tidy work environment.
Manual Handling Risks
Safe practices for manual handling and risk of injuries.
Chemical and Noise Hazards
Precautions for chemical exposure and high noise levels.
Welding Parameters and Calculations
Pipe/Fitting Features
Classification and dimensions of pipes/fittings affecting welding parameters.
Calculate Welding Parameters for PE 80 (UNI 10520)
Formulas and tables for calculating welding parameters for PE 80 pipes.
Calculate Welding Parameters for PE 100 (UNI 10967)
Formulas and tables for calculating welding parameters for PE 100 pipes.
Calculate Welding Parameters for HDPE (DVS 2207-1)
Formulas and tables for calculating welding parameters for HDPE pipes.
Calculate Welding Parameters for PP (DVS 2207-11)
Formulas and tables for calculating welding parameters for PP pipes.
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