Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Kohler Manuals
Portable Generator
KD3500
Operation
Kohler KD3500 Operation
Industrial generator sets, controller: apm802
Hide thumbs
1
2
Table Of Contents
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
page
of
88
Go
/
88
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Precautions and Instructions
Introduction
Service Assistance
Section 1 Specifications and Features
Introduction
Controller Specifications
Display and Touchscreen
Controller Features
Connections
Modbus Connections
Optional Keyswitch and Manual Start/Stop Button
NFPA Requirements
Parameter Settings
Base Module Inputs and Outputs
Section 2 Operation
Prestart Checklist
Exercising Generator Set
Operation in Cold Weather Climates
Generator Set Operation
Start Signal
Stop Signal
Engine Cooldown
Emergency Stop
Idle Mode
Controller Operation Modes
Out of Service Mode
Manual Mode
Auto Mode (Standby or System Ready)
Load Shed
HMI Screen Layout
Home Screen
Top Bar
Generator View
Control Panel
Custom View Button
Operator Login
Data Displays
Generator Mechanical Values
Generator Electrical Values
Curve Display
Saved Electrical and Mechanical Data
Events
Faults and Alarms
Resetting an Alarm
Resetting a Fault
Consulting Status Messages
Full Event Log
Applications
Reference
Region Settings
HMI Settings
Restart
Display Cleaning
Firmware Update
Screenshot
Ladder Tools
Save Parameters
Upload Parameters
Menus
Menu 1- Settings
Menu 2- Measurements
Menu 3- History
Menu 4- Diagnosis
Menus 5 and 6
Menu 6.5-Communication
Section 3 Troubleshooting
Introduction
Generator Set and Controller
Engine
Transfer Switch
General Troubleshooting Chart
Section 4 Accessories
Accessories and Connections
Accessory Connections
Battery Chargers
Input and Output Modules
Analog Input/Output Module
Digital Input/Output Module
Thermocouple Input Module
Remote Emergency Stop Kit
Lockable Emergency Stop Switch
Remote Serial Annunciator
Appendix A Abbreviations
Appendix B Operating Hour Service Log
Advertisement
Quick Links
1
Controller Specifications
2
Nfpa Requirements
Download this manual
Operation
Industrial Generator Sets
Models:
KD800- KD4000
Controller:
APM802
TP-7070 8/20f
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
Section 3 Troubleshooting
69
General Troubleshooting Chart
70
Need help?
Do you have a question about the KD3500 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Kohler KD3500
Portable Generator Kohler KDI 1903M Workshop Manual
(192 pages)
Portable Generator Kohler KD800 Operation
Industrial generator sets, controller: apm802 (88 pages)
Portable Generator Kohler KD4000 Operation
Industrial generator sets (100 pages)
Portable Generator Kohler 5E Service Manual
(72 pages)
Portable Generator Kohler 7CKM21-RV Operation And Installation Manual
Rv generator sets (77 pages)
Portable Generator Kohler 14RCAL Installation Manual
Residential/commercial generator set (80 pages)
Portable Generator Kohler 8RESV Operation
Residential/commercial generator sets (76 pages)
Portable Generator Kohler 14RESA Manual
Residential/commercial generator sets (172 pages)
Portable Generator Kohler 26RCA Installation Manual
Residential/commercial generator sets (92 pages)
Portable Generator Kohler 14RES Manual
Residential/commercial generator sets (124 pages)
Portable Generator Kohler 14RES Troubleshooting Manual
Residential and light commercial generator sets (8 pages)
Portable Generator Kohler 4EFOZ Operation Manual
Marine generator sets (60 pages)
Portable Generator Kohler GM87448 Operation
Industrial generator set (24 pages)
Portable Generator Kohler EKOZD Series Service
Marine generator sets (360 pages)
Portable Generator Kohler KG40 Operation
Industrial generator set (176 pages)
Portable Generator Kohler 15/30RES Service Manual
(72 pages)
Summarization of Contents
Product Identification
Generator Set Identification Numbers
Record product ID numbers for service parts and future reference.
Engine and Alternator Identification
Record engine and alternator identification for service parts.
Controller Identification
Record controller details from operation manual or sales invoice.
Safety Precautions and Instructions
Accidental Starting and Electrical Hazards
Warnings about accidental starting, hazardous voltage, and moving parts.
Battery Safety and Handling
Precautions for handling batteries, acid, and preventing short circuits.
Fuel, Fire, and Exhaust Safety
Safety guidelines for fuel handling, fire prevention, and exhaust systems.
Noise and Moving Parts Hazards
Information on hazardous noise levels and dangers of moving parts.
Hot Parts and Heavy Equipment Handling
Warnings regarding hot components and safe handling of heavy equipment.
Introduction
List of Related Materials
Lists related literature for controller, engine, and alternator.
Section 1 Specifications and Features
Controller Specifications and Features
Details on controller power, environment, protection, display, and general features.
NFPA Requirements
Lists engine and general functions monitored for NFPA 110 Level 1 compliance.
Parameter Settings
Outlines factory-set controller parameters and how to change them.
Base Module Inputs and Outputs
Details factory settings for base module digital and analog inputs/outputs.
Section 2 Operation
Prestart Checklist and Generator Operation
Steps for prestart checks, generator operation, and cold weather considerations.
Controller Operation Modes
Explains Auto, Manual, and Out of Service modes for generator control.
HMI Screen Layout and Navigation
Describes the Home screen, Top Bar, Generator View, and Control Panel.
Data Displays and Event Logging
Covers viewing mechanical/electrical data, curves, and managing events, alarms, and faults.
System Applications and Settings
Details access to Reference, Region, HMI settings, and other applications.
Controller Menu Access
Overview of the controller menu structure and access levels.
Section 3 Troubleshooting
Generator Set and Controller Troubleshooting
Guidance for troubleshooting generator sets and controllers.
Engine and Transfer Switch Troubleshooting
Information for troubleshooting engine and transfer switch systems.
General Troubleshooting Chart
A chart listing symptoms, probable causes, and recommended actions.
Section 4 Accessories
Accessory Installation and Connections
Information on installing and connecting optional accessories.
Input and Output Modules
Details analog, digital, and thermocouple I/O modules.
Remote Emergency Stop and Annunciator
Covers remote emergency stop kits and the RSA III annunciator.
Appendix A Abbreviations
List of Common Abbreviations
A list of abbreviations used in the publication.
Appendix B Operating Hour Service Log
Service Log Template
A template to record generator set operating hours and service dates.
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the KD3500 and is the answer not in the manual?
Questions and answers