Kohler KD3500 Operation

Kohler KD3500 Operation

Industrial generator sets, controller: apm802
Table of Contents

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Operation
Industrial Generator Sets
Models:
KD800- KD4000
Controller:
APM802
TP-7070 8/20f

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Table of Contents
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Summarization of Contents

Product Identification
Generator Set Identification Numbers
Record product ID numbers for service parts and future reference.
Engine and Alternator Identification
Record engine and alternator identification for service parts.
Controller Identification
Record controller details from operation manual or sales invoice.
Safety Precautions and Instructions
Accidental Starting and Electrical Hazards
Warnings about accidental starting, hazardous voltage, and moving parts.
Battery Safety and Handling
Precautions for handling batteries, acid, and preventing short circuits.
Fuel, Fire, and Exhaust Safety
Safety guidelines for fuel handling, fire prevention, and exhaust systems.
Noise and Moving Parts Hazards
Information on hazardous noise levels and dangers of moving parts.
Hot Parts and Heavy Equipment Handling
Warnings regarding hot components and safe handling of heavy equipment.
Introduction
List of Related Materials
Lists related literature for controller, engine, and alternator.
Section 1 Specifications and Features
Controller Specifications and Features
Details on controller power, environment, protection, display, and general features.
NFPA Requirements
Lists engine and general functions monitored for NFPA 110 Level 1 compliance.
Parameter Settings
Outlines factory-set controller parameters and how to change them.
Base Module Inputs and Outputs
Details factory settings for base module digital and analog inputs/outputs.
Section 2 Operation
Prestart Checklist and Generator Operation
Steps for prestart checks, generator operation, and cold weather considerations.
Controller Operation Modes
Explains Auto, Manual, and Out of Service modes for generator control.
HMI Screen Layout and Navigation
Describes the Home screen, Top Bar, Generator View, and Control Panel.
Data Displays and Event Logging
Covers viewing mechanical/electrical data, curves, and managing events, alarms, and faults.
System Applications and Settings
Details access to Reference, Region, HMI settings, and other applications.
Controller Menu Access
Overview of the controller menu structure and access levels.
Section 3 Troubleshooting
Generator Set and Controller Troubleshooting
Guidance for troubleshooting generator sets and controllers.
Engine and Transfer Switch Troubleshooting
Information for troubleshooting engine and transfer switch systems.
General Troubleshooting Chart
A chart listing symptoms, probable causes, and recommended actions.
Section 4 Accessories
Accessory Installation and Connections
Information on installing and connecting optional accessories.
Input and Output Modules
Details analog, digital, and thermocouple I/O modules.
Remote Emergency Stop and Annunciator
Covers remote emergency stop kits and the RSA III annunciator.
Appendix A Abbreviations
List of Common Abbreviations
A list of abbreviations used in the publication.
Appendix B Operating Hour Service Log
Service Log Template
A template to record generator set operating hours and service dates.

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