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Manuals
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Kohler Manuals
Portable Generator
KG40
Operation
Kohler KG40 Operation
Industrial generator set
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Also See for KG40
:
Operation
(176 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Precautions and Instructions
Introduction
Service Assistance
Specifications and Features
Introduction
Controller Features
Switches and Controls
Annunciator Lamps
Digital Display
Controller Fault Diagnostics
Digital Display Circuit Board and Connections
Main Logic Circuit Board
Terminal Jumper
Communication Ports
Fuses
Controller Logic Specifications
Status Event and Fault Specifications
Voltage Regulator and Calibration Specifications
Voltage Regulator Adjustments
Operation
Prestart Checklist
Exercising Generator Set
Operations in Cold Weather Climates
Controller Operation
Starting
Stopping (User Stopping and Fault Shutdown)
Emergency Stop Switch Resetting
System Status Lamps
System Fault Warning Lamp with Digital Displays
System Fault Shutdown Lamp with Digital Displays
Status and Notice Digital Displays
Controller Resetting (Following System Shutdown or Warning)
Powering up the Engine Control Module (ECM)
Menu Displays
Monitoring and Programming Setup
PC Communications
Modbus® Communications
Reviewing Menu Displays
Error Messages
Overview
Engine Metering
Generator Metering (and Calibration)
Genset Information
Genset Run Time
Genset System
Genset Calibration
Voltage Regulator
Digital Inputs
Digital Outputs
Analog Inputs
Battery Charger 1 and 2
Event Log
Volt Select
Scheduled Maintenance
Alternator Service
Engine Service
Service Schedule
Alternator Bearing Service
Kw Models
300-1000 Kw Models with 4M/5M/7M Single-Bearing Alternator
Diesel Fuel Systems
Bleeding Air from Fuel System
Gaseous Fuel Systems
Gaseous Fuel System Concept (Single Fuel)
LPG Liquid Withdrawal Fuel System Concept
Natural Gas and LPG Conversion
Fuel System Changeover Kits (Dual Fuel)
Fuel Conversion Connections
Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
Air Cleaner Restriction Indicator (if Equipped)
Cooling System
Coolant Level Check
Cooling System Component Inspection
Procedure to Drain Cooling System
Procedure to Flush and Clean Cooling System
Procedure to Refill Cooling System
Battery
Clean the Battery
Electrolyte Level Inspection
Specific Gravity Check
Charge Battery
Storage Procedure
Lubrication System
Cooling System
Diesel Fuel System Storage
Gaseous Fuel System Storage
Exterior
Alternator
Battery
General Troubleshooting
General Troubleshooting Chart
Controller Display and Voltage Regulation Troubleshooting Chart
Voltage Reconnection
Introduction
Voltage Reconnection Procedure
Voltage Reconnection Procedure
Accessories
Accessories and Connections
Battery Chargers
Battery Charger Kit with Alarm Option
Common Fault/Failure (32A) Relay
Four-Input/Fifteen-Output Module
Gas Fuel Valve Kit
Two-Input/Five-Output Module
Manual Key Switch
Low Fuel (Level/Pressure) Switch
Manual Speed Adjust (Engine RPM Menu)
Prime Power Switch Kit
Remote Emergency Stop Kit
Remote Emergency Stop Kit
Lockable Emergency Stop Switch
Remote Reset Feature
Remote Serial Annunciator
Run Relay Kit
Shunt-Trip Line Circuit Breaker
Accessory Connections
Appendix A. Abbreviations
Appendix B. Programmer-Defined Settings
Appendix C. Voltage Regulator Definitions and Adjustments
Appendix D. Alternator Protection
Appendix E. Controller Displays from the Engine ECM
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Specifications and Features
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Operation
Industrial Generator Set
Models:
10-1000 kW
Controller:
®
APM402/Decision-Maker
3000
TP 6694 6/22n
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Table of Contents
Troubleshooting
General Troubleshooting
115
General Troubleshooting Chart
116
Controller Display and Voltage Regulation Troubleshooting Chart
121
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This manual is also suitable for:
Kg150
Kg100
Kg180
Kg50
25ccl
36ccl
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