Toshiba RAV-RM561KRTP Series Service Manual

Toshiba RAV-RM561KRTP Series Service Manual

High wall type

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FILE NO. SVM-18059
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
INDOOR UNIT
High Wall Type
RAV-RM301KRTP Series
RAV-RM401KRTP Series
RAV-RM561KRTP Series
RAV-RM801KRTP Series
R32 or R410A
June, 2018

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Table of Contents
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Summarization of Contents

Installer and Service Person Qualifications
Required Qualifications and Knowledge
Defines the necessary qualifications and knowledge for qualified installers and service persons.
Safety Symbols and Protective Gear
Explanation of Safety Indications
Explains indications like DANGER, WARNING, and CAUTION symbols.
Explanation of Illustrated Marks
Explains illustrated marks such as prohibited, mandatory, and cautious symbols.
Meaning of Unit Safety Symbols
Explains symbols displayed on the unit, like "Risk of fire".
Air Conditioner Warning Labels
Confirmation of Warning Labels on Unit
Instructions for confirming the presence and positions of warning labels.
Electrical Safety Precautions
DANGER: Electrical Shock Hazards and Breaker Procedures
Details electrical shock risks and necessary safety steps before servicing.
Refrigerant and Electrical Safety
Earth Wire Connection and Modification Prohibition
Emphasizes proper grounding and warns against product modifications.
Refrigerant Safety and Handling
Outlines safety measures for handling R32/R410A refrigerant.
Post-Repair and Reinstallation Checks
Assembly, Wiring, and Insulator Checks
Procedures for checking assembly, wiring, and insulation resistance after repair.
Repair and Reinstallation Verification Steps
Steps to verify correct operation after repair or reinstallation.
Installation and Operational Checks
Cooling Check Procedures and Installation Precautions
Covers cooling checks and general installation safety guidelines.
Declaration of Conformity and Specifications Summary
Specifications Overview Table
Summarizes sound power level and weight for different models.
Detailed Specifications
High-Wall Type Model Specifications
Provides detailed technical specifications for high-wall type units.
Construction Views - Indoor Unit
Exploded View and Dimensions of Indoor Unit
Illustrates the internal and external structure and dimensions of the indoor unit.
Construction Views - Larger Indoor Units
Exploded View for RM561/RM801 Indoor Units
Illustrates the structure and dimensions for larger indoor unit models.
Refrigerating Cycle Diagram
High Wall Type Refrigerant Cycle Diagram
Depicts the systematic diagram of the air conditioner's refrigerating cycle.
Wiring Diagram
High Wall Type Wiring Schematic
Shows the electrical connections for the high wall type air conditioner.
Electrical Parts Specifications
High Wall Type Electrical Component Details
Lists and specifies electrical parts used in the high wall type units.
Refrigerant Handling and Piping
Safety During Refrigerant Installation and Servicing
Crucial safety measures for handling R32/R410A refrigerant during installation and service.
Piping Materials and Joints Used
Details suitable materials and types of joints for refrigerant piping.
Piping Material Processing
Processing of Piping Materials
Procedures for cutting, deburring, and preparing piping materials.
Flare Processing Specifications
Flare Processing Dimensions and Tables
Provides dimensions and tables related to flare processing for R410A and R22.
Flare Connection and Torque
Flare Connecting Procedures and Precautions
Steps and precautions for properly connecting flare joints, including tightening torque.
Required Tools for Installation
List of Required Tools
Lists exclusive and general tools necessary for R32/R410A installation.
Refrigerant Recharging Procedure
Step-by-Step Refrigerant Recharging
Detailed instructions for recovering, evacuating, and recharging refrigerant.
Brazing Procedures and Materials
Brazing Pipes: Materials and Flux Selection
Discusses brazing filler materials and the role of flux in joining pipes.
Advanced Brazing Techniques
Brazing Methods for Oxidation Prevention
Explains brazing techniques to prevent oxidation using nitrogen gas flow.
Indoor Unit Control System
Indoor Controller Block Diagram
Illustrates the internal connections and components of the indoor unit controller.
Remote Controller Connections
Wireless Remote Controller Connection Diagram
Shows the wiring setup for connecting a wireless remote controller.
Indoor Unit Control Specifications
Control Specifications for High Wall Type Units
Details specifications for power reset, mode selection, and room temperature control.
Advanced Control Features
Room Temperature Control Details
Further explanation of room temperature control functions.
Capacity and Cooling/Heating Control Logic
Explains automatic capacity and cooling/heating control logic.
Fan Speed Control
Fan Speed Control Logic and Modes
Details how fan speed is controlled in cooling and heating modes.
Fan Speed and Discharge Control
Fan Speed Tables and Operating Conditions
Provides fan speed RPM for different modes and conditions.
Cool Air Discharge Preventive Control
Explains the control mechanism to prevent cool air discharge.
Temperature Protection Controls
Freeze Preventive and High-Temperature Release Controls
Describes controls for protecting the unit from low and high temperatures.
Unit Operation Features
After-Heat Elimination and Louver Control
Explains after-heat elimination and how louvers are controlled.
HA Control Interface Functionality
Details the HA control interface for remote start/stop signals.
Special Operation Modes and Settings
Test Run and Filter Sign Display
Procedures for test runs and filter status indication.
Central Control Mode Selection
Options for selecting central control modes.
Energy Saving and Motor Control
Power-Saving and Frequency Cut Control Logic
Explains power-saving and maximum frequency cut control functions.
Operational Features and Recovery
Self-Clean, Save Operation, and Auto Restart Functions
Describes self-clean, save operation, and auto-restart features.
Specific Operation Modes
8°C Heating and Frost Protection Operation
Details the 8°C heating and frost protective operation modes.
Hi POWER Operation Mode
Explains the Hi POWER operation mode for enhanced cooling/heating.
Comfort and Sleep Operations
COMFORT SLEEP Operation Mode
Describes the COMFORT SLEEP operation for enhanced comfort.
Remote Controller Presets and Quiet Operation
PRESET, QUIET, and SLEEP Operations
Explains preset, quiet, and sleep operations via remote controller.
Indoor Unit Components
Indoor Print Circuit Board (PCB) Diagram
Shows the layout and connections of the indoor unit's main PCB.
PCB Configuration and Connectors
PCB Switches and Connector Specifications
Details the function of PCB switches and specifications of connectors.
Troubleshooting Guide
Summary of Troubleshooting Steps and Tools
Provides an overview of troubleshooting, required tools, and confirmation points.
Troubleshooting (Wireless Remote)
Before Troubleshooting and Procedure for Wireless Remote
Pre-troubleshooting checks and general procedure for wireless remote systems.
High Wall Type Troubleshooting
Outline of Judgment and Error Indication Interpretation
Method for judging problems based on lamp indications and error codes.
Troubleshooting Error Codes
Troubleshooting Check Codes List
Comprehensive list of error codes and their potential causes.
Troubleshooting Other Issues
Other Issues (Non-Check Code) Troubleshooting
Troubleshooting steps for issues not covered by specific check codes.
Indoor Unit Error Code List
Indoor Unit Check Code Details
Specific list of error codes detected by the indoor unit.
Indoor Unit Diagnostic Function
Error Modes Detected by Indoor Unit
Details error modes detected by the indoor unit and corresponding measures.
Remote/Central Controller Error Codes
Errors Detected by Remote/Central Controller
Lists errors related to remote controller and central controller communication.
Outdoor Unit Diagnostic Function
Error Modes Detected by Outdoor Unit
Details error modes detected by the outdoor unit and corresponding measures.
Outdoor Unit Error Codes and Measures
Outdoor Unit Error Modes and Judgment
Lists outdoor unit errors and the judgment/measures to take.
Indoor Unit Diagnostic Procedures
Diagnostic Procedures for Errors E04, E10
Flowcharts for diagnosing specific indoor unit errors.
Indoor Unit Diagnostic Procedures
Diagnostic Procedures for Errors E09, E18
Flowcharts for diagnosing specific indoor unit errors.
Indoor Unit Diagnostic Procedures
Diagnostic Procedures for Errors L30, F10
Flowcharts for diagnosing specific indoor unit errors.
Sensor Characteristics Data
Temperature Sensor Resistance Tables
Tables showing resistance values for various temperature sensors at different temperatures.
Service P.C. Board Replacement
PC Board Replacement Requirements and Procedures
Details requirements and procedures for replacing the service P.C. board.
EEPROM Data Handling
Readout of EEPROM Data Procedure
Steps to read setup data from the EEPROM.
Service P.C. Board Replacement Procedures
Steps for Replacing the Service PCB
Detailed steps for replacing the indoor unit's service P.C. board.
PCB Layout and DIP Switch Settings
Method of DIP Switch Setting on PCB
Illustrates PCB layout and explains DIP switch settings.
Writing Setup Contents to EEPROM
Writing Setup Contents to EEPROM Procedure
Step-by-step instructions for writing setup data to EEPROM.
Function Selection CODE No. (DN) List
Function Selection CODE No. (DN) Table
A table listing function selection codes (DN) and their settings.
Site Setup and Test Procedures
Test Run Setup on Remote Controller
Instructions for performing a test run using the remote controller.
Remote Controller Setup and PCB Indicators
Forced Defrost Setup Procedure
Steps for initiating a forced defrost operation via the remote controller.
PCB LED Indicator Explanations
Explains the meaning of different LEDs on the P.C. board.
Wired Remote Controller Function Setup
Function Selection Setup via Wired Remote
Guide for setting various functions using the wired remote controller.
Function Selection CODE No. (DN) List
Detailed Function Selection CODE No. (DN) List
Comprehensive list of function selection codes and their default/configurable values.
Remote Controller Wiring and Settings
Remote Controller Wiring and Setup Procedures
Instructions for wiring and setting up remote controllers, including dual controller configurations.
Remote Controller Monitor Function
Monitor Function of Remote Controller Switch
How to use the monitor function to view sensor data and operational status.
Error History and Group Control
Calling Error History Procedure
Steps to retrieve and view past error logs.
Group Control Operation Overview
Basic principles of controlling multiple indoor units as a group.
Indoor Unit Power-ON Sequence
Indoor Unit Power-ON Sequence Steps
Describes the sequence of events when the indoor unit powers on.
TCC-LINK Central Control System
TCC-LINK Central Control Functions Overview
Explains the capabilities of the TCC-LINK central control system.
TCC-LINK Connection Diagram
Illustrates the wiring connections for the TCC-LINK central control system.
Central Control Wiring Specifications
Wiring Specifications for Central Control System
Details wiring requirements, cable types, and lengths for central control.
Setting Onboard Switches for Central Control
Setting Onboard Switches Procedure
Instructions for setting onboard switches for central control configuration.
Onboard Switch Setting Procedure
Onboard Switch Setting Procedure Steps
Step-by-step guide for accessing and setting onboard switches.
Setting Addresses for Central Control
Address Setting Overview for Central Control
Outlines the procedure for setting addresses for central control system connection.
Manual Address Setting (Systems < 29)
Manual Setting/Change of Refrigerant Line Addresses
Guide for manually setting refrigerant line addresses for up to 29 systems.
Manual Address Setting (Systems >= 29)
Manual Setting/Change of Indoor Unit Refrigerant Line Addresses
Guide for manually setting refrigerant line addresses for 30 or more systems.
Central Control Address Number Setting
Central Control Address Number Setting Procedure
Steps to set the address number for central control via remote controller.
Address Setting Procedures
Address Setting Procedure Overview
General procedure for setting indoor unit addresses.
Group, Twin, and Triple Control Addressing
Address Setting and Group/Twin/Triple Control Definitions
Defines terms and system configurations for group, twin, and triple controls.
Automatic Address Setting Examples
Examples of Auto Address Setting Configurations
Illustrates examples of auto address setting for various configurations.
Manual Address Setting Procedure
Manual Address Setting Steps via Remote Controller
Detailed step-by-step guide for manually setting addresses using the remote controller.
Replacing Main Parts
Indoor Unit Parts Replacement Overview
General precautions and overview for replacing main parts of the indoor unit.
Indoor Unit Parts Replacement
Front Panel and Electric Box Replacement
Steps for replacing the front panel and electric part box assembly.
Indoor Unit Parts Replacement
Fan Motor and Horizontal Louver Replacement
Steps for replacing the fan motor and horizontal louver.
Indoor Unit Parts Replacement
Drain Pan Assembly Replacement
Steps for removing and replacing the drain pan assembly.
Indoor Unit Parts Replacement
Vertical Louver and Cross Flow Fan Replacement
Steps for replacing the vertical louver assembly and cross flow fan.
Indoor Unit Parts Replacement
Heat Exchanger (Evaporator) Replacement
Steps for removing and replacing the heat exchanger (evaporator).
Microcomputer Replacement
Microcomputer Replacement Procedure
Procedure for replacing the microcomputer assembly.
Exploded Views and Parts List
High Wall Type Parts List (RM301/RM401)
Exploded view and parts list for RAV-RM301KRTP-E(TR) and RAV-RM401KRTP-E(TR).
Electric Parts List
Electric Parts for Indoor Unit
Lists electrical components for the indoor unit.
Exploded Views and Parts List
High Wall Type Parts List (RM561/RM801)
Exploded view and parts list for RAV-RM561KRTP-E(TR) and RAV-RM801KRTP-E(TR).
Electric Parts List
Electric Parts for Indoor Unit (RM561/RM801)
Lists electrical components for larger indoor unit models.
Appendix
Lite-Vision plus Remote Controller Installation Manual
Installation manual for the Lite-Vision plus remote controller.
Remote Controller Installation Precautions and Accessories
Safety Precautions for Remote Controller Installation
Safety guidelines specific to installing the remote controller.
Remote Controller Accessory Parts List
Lists the parts included with the remote controller.
Remote Controller Installation
Requirements for Remote Controller Installation Location
Criteria for selecting an appropriate installation location for the remote controller.
Remote Control Wiring Specifications
Details wiring types, lengths, and considerations for remote control wiring.
Remote Controller Installation Procedures
Install the Remote Controller on the Wall
Step-by-step instructions for physically mounting the remote controller.
Wire the Remote Controller to the Indoor Unit
Instructions for connecting the remote controller's wiring to the indoor unit.
Remote Controller Wiring Diagrams and First Use
Basic Wiring Diagrams for Remote Controllers
Illustrates standard wiring configurations for remote controllers.
First Use Procedures for Remote Controller
Steps for initial setup and operation after powering on the remote controller.
Remote Controller Part Names and Monitor Screen
Part Names and Functions of Remote Controller
Identifies and explains the functions of remote controller buttons and displays.
Remote Controller Monitor Screen Operation
How to navigate and interpret the remote controller's monitor screen.
Remote Controller Initial Settings
Clock Setting Procedure
Steps to set the current date and time on the remote controller.
Room Name Setting Procedure
Instructions for naming the room associated with the remote controller.
Remote Controller Display and Key Settings
Screen Contrast and Backlight Adjustment
How to adjust screen contrast and backlight settings.
Key Lock Function Operation
Steps to enable or disable the key lock feature.
Remote Controller Configuration Settings
Header/Follower Controller Role Setting
How to set the role of controllers in a dual remote system.
Language Selection for Remote Controller
Procedure for changing the display language of the remote controller.
Remote Controller Advanced Settings
Press & Hold 4sec Function Setting
Configuration for the press-and-hold function of the ON/OFF button.
Field Setting Menu Overview
Introduction to the field setting menu for advanced configurations.
Service and Test Mode Operations
Test Mode Operation Procedure
Detailed steps for performing a test run operation.
Register Service Information
How to register service contact details and unit information.
Manual Information Entry
Entering Contact Number for Service
Steps to manually enter the service contact details.
Entering Model and Serial Number
Steps to manually enter unit model and serial numbers.
Model Name and Serial Number Selection
Selecting Model and Serial Number
How to select unit identifiers from options or manual input.
Alarm History Viewing and Deletion
Procedures for viewing and clearing alarm logs.
Remote Controller Monitoring and Settings
Monitor Function Operation
How to use the monitor function to view sensor data and operational status.
DN Setting Procedure
Steps for performing advanced settings using DN codes.
Refrigerant Leakage Warnings
Check of Refrigerant Concentration Limit
Guidelines for managing refrigerant concentration limits in installation rooms.

Table of Contents