Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Systec Manuals
Laboratory Equipment
DB-45
Service manual
Systec DB-45 Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
page
of
219
Go
/
219
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Section 1
Table of Contents
Preparing for Commissioning
Unpacking and Setting up the Device
Series
Scope of Delivery
Setting up the Device
Cleaning the Surfaces
Device Connections
VX/Ve 40 - 150
With Automatic Demineralised Water Supply Option
Demineralised Water Supply Option
DX/De-65 - 200
Electrical Connection
Water Supply
Testing the Water Quality
Connecting the Cooling Water Supply (X and E Series)
Tab. 1: Quality Requirements for the Water Used
Connecting the Demineralised Water Supply
Connecting the Drain
Connecting the Compressed Air Supply
Setting the Normal Pressure at the Installation Location
Performing a Test Run
Setting Parameters
Switching the Device on and off
Instructing the Operating Personnel
Supply Connections
Loading the Device
Using Menus
Recognising Error Messages
Documentation Software (Optional)
Changing the Print Intervals
Reference
Section 2
Removing and Attaching Service Doors
Series
Position of the Components
DX-2D
Door Lock
Principle
Closing
Opening
Opening the Door in an Emergency
Position and Function
Door Hydraulics (V-65 - 150 Only)
Vacuum Pump
Digital Inputs on the Door Control
Ring Switches
Scissor Mechanism
Replacing the Scissor Mechanism
Setting the Reed Contacts of the Scissor Mechanism
Checking and Greasing the Scissor Joints
Locking Ring Maintenance
Door Seal Maintenance
Principle
Closing
Opening
Opening the Door in an Emergency
Position and Function
Digital Inputs on the Door Control
Maintenance Tasks
Replacing a Locking Cylinder
Adjusting the Reed Contacts
Door Seal Maintenance
Principle
Closing
Opening
Setting the Safety Ramp and Door Switch
Digital Inputs on the Door Control
Door Seal Maintenance
Door Cladding
Removing the Door Cladding
Maintenance Tasks
Series
Checking and Replacing the Door Switch
Checking the Throttle No-Return Valve of the Door Hydraulics
Performing a Test Run
Control Unit
Position and Function
Maintenance Tasks
Replacing the Control Unit
Radial Fan
Position and Function
Maintenance Tasks
Adjusting the Fan Motor/Rear Wall
Replacing the Fan Wheel
Cooling
Position and Function
Water Cooling with Support Air
Water Cooling Without Support Air
Cooling through Recirculation
Ambient Air Cooling
Spray Cooling
Direct Softwater Spray Cooling
Closed Cooling Circuit
Maintenance Tasks
Filling the Closed Cooling Circuit
Replacing the Sterile Air Filter
Measuring the Flow
Steam Generation
Steam Generator (X Devices)
Position and Function
Demineralised Water Inlet Valve (Y14)
Electrodes
Water Feed Pump
Flow Monitor
Steam Generation in the Sterilisation Chamber (E and B Devices)
Position and Function
Electrodes
Setting the Operating Modes
Water Feed Pump
Flow Monitor
Maintenance Tasks (All Devices)
Checking the Water Level Electrodes
Checking the Water Feed Pump (M1)
Checking the Functionality of the Flow Monitor
Replacing the Heating Element
Checking the Functionality of the Safety Temperature Limiter
Manual Emptying of the Steam Generator
Safety Valves
Position and Function
Maintenance Tasks
Testing the Safety Valve on the Steam Generator (X Series Only)
Testing the Safety Valve on the Sterilisation Chamber
Internal Compressed Air System (Not on D-23)
Position and Function of the Air Compressor (M3)
Pneumatic Assembly
Position and Function
Maintenance Tasks
Checking the Pressure
Checking the Compressed Air System for Leaks
Checking for Leaks on the Pneumatic Assembly
Checking for Leaks on the No-Return Valve (R6, R12)
Checking the Remaining Components of the Compressed Air System
Vacuum Unit (Optional)
Position and Function
Maintenance Tasks
Checking the Flow Monitor
Checking Water Usage
Checking the Cavitation Protection
Descaling the Pump
Testing the Sterilisation Chamber for Leaks - Vacuum Test
Super Dry (Optional)
Position and Function
Holdtemp" Function (Optional)
Maintenance Tasks
Checking the Functionality of the Heating Coil
Air Extraction (All Devices)
Position and Function
Maintenance Tasks
Drain Cooling (X and E Series)
Position and Function
Maintenance Tasks
Checking the Counter Value
Replacing the Exhaust Filter Cartridge
Section 3
Overview - Electrical Assemblies V/D-40 - 200
Electronics Box on V-40 - 55/D-45 Devices
Electronics Box on V/D 65 - 200 Devices
Analogue Circuit Board AS1002
Extension Board AES1002 (Optional)
Digital Circuit Board DS1002
Motor Control Board for Radial Fan
Circuit Board ACT1
SD Card Circuit Board
Voltage Stabiliser for the LM1085 Analogue Circuit Board
Power Transistor VNP5N07 8 (V/D - 65 Only)
Toroidal Transformer
Power Supply
Solid State Relay (SSR)
Heater Contactor
Fuses
Overview - Electrical Assemblies on D-23
Electronics Box
Analogue Circuit Board
Digital Circuit Board
Power Supply Circuit Board
Relay Board for Motor Control
Motor Control Board for Radial Fan
Fuses on the Back of the Device
SD Card Circuit Board
Toroidal Transformer
Control Unit Pan1002
Section 4
General Inspections
Regular Tests and Maintenance
Options
Calibration and Adjustment
Section 5
Available Service Software
System Requirements
Fig. 1: Installation Wizard: Start
Installation
Fig. 2: Installation Wizard: Selecting the Target Folder
Fig. 3: Installation Wizard: Selecting the Program Group in the Start Menu
Fig. 4: Installation Wizard: Installing the Files
Fig. 5: Installation Wizard: Completing the Installation
Fig. 6: Installation Wizard: Overwriting Existing Files
Updating an Existing Installation
Uninstalling
Fig. 7: Systec Service Software Start Window
Starting the Program
Systec Service Software
Fig. 8: Systec Service Software: Settings
Setting the Communication Parameters
Establishing a Connection
Fig. 9: Error Message "No Communication with the Target Device
Fig. 10: Systec Service Software Main Window
Main Window
Download Main
Fig. 11: Systec Service Software: Download Main
Fig. 12: Systec Service Software: Download Progress Bar
Calibration
Download Analog (Only for D-23)
Fig. 13: Error Message "Wrong Download Module. Action Aborted
Fig. 14: Systec Service Software: Calibration
Fig. 15: Systec Service Software: I/O
I/O
Parameters
System
Fig. 16: Systec Service Software: Clock
Fig. 17: Systec Service Software: Hardware
Fig. 18: Systec Service Software: Errors
Fig. 19: Systec Service Software: Programs
Fig. 20: Systec Service Software: Programs, Language-Specific Table of Program Names
Fig. 21: Systec Service Software: Parameters
Fig. 22: Systec Service Software: Parameters, Cycle View (Short Display)
Fig. 23: Systec Service Software: Parameters, Cycle View (Long Display)
Fig. 24: Systec Service Software: Parameters, Global View (Short Display)
Fig. 25: Systec Service Software: Parameters, Global View (Long Display)
7 T Roubleshooting Aim of this Chapter
Reset
Logs
Troubleshooting
System Start 1
System Start 2
Error Message: High Gen.press
Error Message: Water Pump Error
Error Message: no Chamb Water
Error Message: no Demin.water
Error Message: Low Steam
Error Message: no Gen.water
Error Message: no Tap Water
Error Message: Low Vacuum
Error Message: Comp.air Error
Error Message: Ring Sw. Error
Error Message: Door Sw. Error
Error Message: Sensor Error
Error Message on D-23: Door Lock Error
Error Message on D-23: Door Unlock Error
Error Message on D-23: Door Switch Error
Advertisement
Quick Links
Download this manual
S
M
ERVICE
ANUAL
S
V/D S
YSTEC
ERIES
Systec GmbH
Konrad-Adenauer-Straße 15
D-35440 Linden, Germany
Tel.: +49(0)6403 67070-0
01.01.2015
Fax.: +49(0)6403 67070-222
Revision: 2.1
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Section 1
9
Section 2
29
Section 3
111
Section 4
137
Section 5
153
7 T Roubleshooting Aim Of This Chapter
185
Table of Contents
Need help?
Do you have a question about the DB-45 and is the answer not in the manual?
Ask a question
Questions and answers
Subscribe to Our Youtube Channel
Related Manuals for Systec DB-45
Laboratory Equipment Systec D Series Service Manual
(219 pages)
Laboratory Equipment Systec V Series Service Manual
(219 pages)
Laboratory Equipment Systec DX Series Operating Manual
(163 pages)
Laboratory Equipment Systec DB-23 Service Manual
(219 pages)
Laboratory Equipment Systec D-23 Service Manual
(219 pages)
Laboratory Equipment Systec D-45 Service Manual
(219 pages)
Laboratory Equipment Systec DE Series Operating Manual
(163 pages)
Laboratory Equipment Systec DE-65 Operating Manual
(163 pages)
Laboratory Equipment Systec DE-90 Operating Manual
(163 pages)
Laboratory Equipment Systec DE-100 Operating Manual
(163 pages)
Laboratory Equipment Systec DE-150 Operating Manual
(163 pages)
Laboratory Equipment Systec VX Series Operating Manual
(161 pages)
Laboratory Equipment Systec VX 95 Series Standard Operating Procedure
(26 pages)
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the DB-45 and is the answer not in the manual?
Questions and answers