Systec DB-45 Benchtop Autoclave Manuals

Manuals and User Guides for Systec DB-45 Benchtop Autoclave. We have 1 Systec DB-45 Benchtop Autoclave manual available for free PDF download: Service Manual

Systec DB-45 Service Manual (219 pages)

Brand: Systec | Category: Laboratory Equipment | Size: 9 MB

Section 1

9
- Table of Contents
  9
- Preparing for Commissioning
  
  11
  - Unpacking and Setting up the Device
    11
  - Series
    12
  - Scope of Delivery
    13
  - Setting up the Device
    13
  - Cleaning the Surfaces
    13
- Device Connections
  
  14
- Electrical Connection
  
  23
- Water Supply
  
  23
  - Testing the Water Quality
    23
  - Connecting the Cooling Water Supply (X and E Series)
    23
- Tab. 1: Quality Requirements for the Water Used
  
  23
  - Connecting the Demineralised Water Supply
    24
  - Connecting the Drain
    24
- Connecting the Compressed Air Supply
  
  24
- Setting the Normal Pressure at the Installation Location
  
  24
- Performing a Test Run
  
  25
- Setting Parameters
  
  25
- Switching the Device on and off
  
  25
- Instructing the Operating Personnel
  
  26
  - Supply Connections
    26
  - Loading the Device
    26
  - Using Menus
    26
  - Recognising Error Messages
    26
  - Documentation Software (Optional)
    26
  - Changing the Print Intervals
    27
- Reference
  
  27
Section 2

29
- Removing and Attaching Service Doors
  
  36
  - Series
    36
- Position of the Components
  
  38
  - DX-2D
    48
- Door Lock
  
  50
  - Principle
    50
    
    Closing
    50
    
    Opening
    50
    
    Opening the Door in an Emergency
    51
  - Position and Function
    52
    
    Door Hydraulics (V-65 - 150 Only)
    52
    
    Vacuum Pump
    53
    
    Digital Inputs on the Door Control
    53
    
    Ring Switches
    54
  - Scissor Mechanism
    55
    
    Replacing the Scissor Mechanism
    55
    
    Setting the Reed Contacts of the Scissor Mechanism
    58
    
    Checking and Greasing the Scissor Joints
    58
    
    Locking Ring Maintenance
    58
    
    Door Seal Maintenance
    59
  - Principle
    61
    
    Closing
    61
    
    Opening
    62
    
    Opening the Door in an Emergency
    62
  - Position and Function
    64
    
    Digital Inputs on the Door Control
    65
  - Maintenance Tasks
    65
    
    Replacing a Locking Cylinder
    65
    
    Adjusting the Reed Contacts
    66
    
    Door Seal Maintenance
    66
  - Principle
    67
    
    Closing
    67
    
    Opening
    69
  - Setting the Safety Ramp and Door Switch
    70
  - Digital Inputs on the Door Control
    71
  - Door Seal Maintenance
    71
- Door Cladding
  
  72
- Control Unit
  
  78
  - Position and Function
    78
  - Maintenance Tasks
    78
  - Replacing the Control Unit
    78
- Radial Fan
  
  79
  - Position and Function
    79
  - Maintenance Tasks
    79
  - Adjusting the Fan Motor/Rear Wall
    79
  - Replacing the Fan Wheel
    79
- Cooling
  
  81
  - Position and Function
    81
  - Water Cooling with Support Air
    81
  - Water Cooling Without Support Air
    82
  - Cooling through Recirculation
    82
  - Ambient Air Cooling
    82
  - Spray Cooling
    83
  - Direct Softwater Spray Cooling
    83
  - Closed Cooling Circuit
    83
  - Maintenance Tasks
    83
  - Filling the Closed Cooling Circuit
    83
  - Replacing the Sterile Air Filter
    85
  - Measuring the Flow
    85
- Steam Generation
  
  86
- Safety Valves
  
  94
- Internal Compressed Air System (Not on D-23)
  
  96
- Vacuum Unit (Optional)
  
  102
  - Position and Function
    102
  - Maintenance Tasks
    103
  - Checking the Flow Monitor
    103
  - Checking Water Usage
    103
  - Checking the Cavitation Protection
    103
  - Descaling the Pump
    103
  - Testing the Sterilisation Chamber for Leaks - Vacuum Test
    104
- Super Dry (Optional)
  
  105
  - Position and Function
    105
- Holdtemp" Function (Optional)
  
  105
  - Maintenance Tasks
    105
  - Checking the Functionality of the Heating Coil
    105
- Air Extraction (All Devices)
  
  106
  - Position and Function
    107
  - Maintenance Tasks
    107
- Drain Cooling (X and E Series)
  
  107
  - Position and Function
    108
  - Maintenance Tasks
    108
  - Checking the Counter Value
    108
  - Replacing the Exhaust Filter Cartridge
    109
Section 3

111
- Overview - Electrical Assemblies V/D-40 - 200
  
  113
  - Electronics Box on V-40 - 55/D-45 Devices
    113
  - Electronics Box on V/D 65 - 200 Devices
    115
  - Analogue Circuit Board AS1002
    117
  - Extension Board AES1002 (Optional)
    118
  - Digital Circuit Board DS1002
    119
  - Motor Control Board for Radial Fan
    120
  - Circuit Board ACT1
    122
  - SD Card Circuit Board
    123
  - Voltage Stabiliser for the LM1085 Analogue Circuit Board
    124
  - Power Transistor VNP5N07 8 (V/D - 65 Only)
    124
  - Toroidal Transformer
    125
  - Power Supply
    125
  - Solid State Relay (SSR)
    126
  - Heater Contactor
    126
  - Fuses
    127
- Overview - Electrical Assemblies on D-23
  
  128
  - Electronics Box
    128
  - Analogue Circuit Board
    130
  - Digital Circuit Board
    131
  - Power Supply Circuit Board
    132
  - Relay Board for Motor Control
    133
  - Motor Control Board for Radial Fan
    133
  - Fuses on the Back of the Device
    133
  - SD Card Circuit Board
    134
  - Toroidal Transformer
    134
- Control Unit Pan1002
  
  134
Section 4

137
- General Inspections
  139
- Regular Tests and Maintenance
  139
- Options
  142
- Calibration and Adjustment
  145
Section 5

153
7 T Roubleshooting Aim of this Chapter

185
- Reset
  
  186
- Logs
  
  187
- Troubleshooting
  
  188
  - System Start 1
    188
  - System Start 2
    189
  - Error Message: High Gen.press
    190
  - Error Message: Water Pump Error
    191
  - Error Message: no Chamb Water
    191
  - Error Message: no Demin.water
    192
  - Error Message: Low Steam
    193
  - Error Message: no Gen.water
    194
  - Error Message: no Tap Water
    194
  - Error Message: Low Vacuum
    195
  - Error Message: Comp.air Error
    196
  - Error Message: Ring Sw. Error
    197
  - Error Message: Door Sw. Error
    198
  - Error Message: Sensor Error
    199
  - Error Message on D-23: Door Lock Error
    200
  - Error Message on D-23: Door Unlock Error
    200
  - Error Message on D-23: Door Switch Error
    201

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Systec DB-45 Benchtop Autoclave Manuals

Systec DB-45 Service Manual (219 pages)

Table of Contents

Section 1

Preparing for Commissioning

Device Connections

Electrical Connection

Water Supply

Tab. 1: Quality Requirements for the Water Used

Connecting the Compressed Air Supply

Setting the Normal Pressure at the Installation Location

Performing a Test Run

Setting Parameters

Switching the Device on and off

Instructing the Operating Personnel

Reference

Section 2

Removing and Attaching Service Doors

Position of the Components

Door Lock

Door Cladding

Control Unit

Radial Fan

Cooling

Steam Generation

Safety Valves

Internal Compressed Air System (Not on D-23)

Vacuum Unit (Optional)

Super Dry (Optional)

Holdtemp" Function (Optional)

Air Extraction (All Devices)

Drain Cooling (X and E Series)

Section 3

Overview - Electrical Assemblies V/D-40 - 200

Overview - Electrical Assemblies on D-23

Control Unit Pan1002

Section 4

Section 5

7 T Roubleshooting Aim of this Chapter

Reset

Logs

Troubleshooting

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