Transtecno CMM Series Installation And Maintenance Instructions Manual

Transtecno CMM Series Installation And Maintenance Instructions Manual

Industrial gearmotors

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0221
www.transtecno.com
FEB - 2021

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Summarization of Contents

1. General Information
1.1 General Information
Provides an overview of the manual's content and purpose.
1.2 Intended Working Environments
Specifies suitable operating conditions and environmental factors for gearmotors.
1.3 Dangerous Situations
Identifies potential hazards and risks associated with gearmotor operation.
1.4 Consequences of Improper Use
Outlines risks and potential damages from incorrect usage of the gearmotor.
2. Condition on Delivery
2.1 Material Checking
Instructions for verifying product details against the nameplate upon delivery.
2.2 Storage
Guidelines for proper storage of the gearmotors to maintain product integrity.
2.3 Paintwork
Information on paint types used and recommendations for touch-ups or protection.
2.4 Suggested Products
Lists recommended commercial products for complementing gearmotors.
3. Installation
3.1 General Information
General prerequisites and checks before starting the installation process.
3.2 Critical Applications
Identifies specific applications requiring consultation with the technical department.
3.3 Handling
Procedures for safe and proper handling of the gearmotor during installation.
3.4 Mounting a Motor Without a Coupling
Step-by-step guide for attaching a motor without a coupling to the gearmotor.
3.5 Mounting a Motor With a Coupling
Instructions for mounting a motor with a coupling, specifically for Iron Range gearboxes.
3.6 Replacing Breather Plugs
Details on swapping filling plugs with breather plugs based on mounting position.
3.7 Screw Tightening Torques
Specifies correct torque values for various screw sizes used in fittings.
3.8 Gearboxes With Solid Input or Output Shafts
Procedures for fitting devices onto solid shafts, including lubrication and torque.
3.9 Gearboxes With Output Hollow Shafts
Guidelines for attaching components to hollow output shafts.
3.10 Assembly Kit for Output Hollow Shafts
Steps for using the assembly kit to secure hollow output shafts.
3.11 Disassembling Kit for Output Hollow Shafts
Instructions for using the kit to safely remove hollow output shafts.
3.12 Torque Arm Assembly
Details on fitting torque arms for ATS and ITS shaft-mounted gearmotors.
3.13 Shrink Disk Assembly
Instructions for installing shrink disks on ATS, ITB, and ITS gearmotors.
3.14 Safety Cover Assembly
Recommendations for installing safety covers to protect rotating parts.
3.15 Washdown Cover Kit Assembly
Guidance on fitting washdown covers for protection against external agents.
3.16 Backstop Device
Information on installing the backstop device for one-way rotation of ITH, ITB, ITS gearmotors.
4. Lubrication
4.1 Suggested Lubricants List
Lists approved lubricants for Transtecno gearmotors and variable speed drives.
4.2 Special Lubricants
Recommends specific lubricants for non-standard environments (high/low temp, food grade).
4.3 Mounting Positions
Illustrates the six standard mounting positions for various gearmotor series.
4.4 Lubricant Quantity
Tables detailing the required oil quantities for different gearmotor models and mounting positions.
4.5 Plugs Position
Shows the correct positions for breather, oil level, and drain plugs based on mounting.
5. Putting into Service
5.1 Residual Risks
Pre-service checks for oil level, leaks, mounting, and voltage compliance.
5.2 Start-up
Guidelines for gradual start-up, avoiding immediate maximum load application.
5.3 Running-in
Explains the initial running-in period required for worm gearmotors.
5.4 Troubleshooting
Lists common operational problems and their potential causes and solutions.
6. Maintenance
6.1 General Information
General principles for maintaining gearmotors, emphasizing external cleanliness and leak checks.
6.2 Inspection and Maintenance Time
Schedule for periodic inspections and maintenance tasks based on operating hours.
6.3 Use and Maintenance on VAM Mechanical Variators
Specific instructions for operating and maintaining VAM mechanical variators.
6.4 Lubricant Replacement
Detailed steps for replacing lubricant in gearmotors, adhering to safety and disposal regulations.
7. ATEX
7.1 General Information
Details ATEX compliance for specific gearmotor series and required checks upon receipt.
7.2 Installation
Specific installation checks and procedures for ATEX-compliant gearmotors.
7.3 Start-up
Start-up procedures for ATEX gearmotors, including temperature monitoring.
7.4 Use and Maintenance
Maintenance and usage guidelines for ATEX gearmotors, focusing on cleaning and repainting.
7.5 Terms of Use
Conditions and specific applications requiring consultation with Transtecno Technical Service.
7.6 Unauthorized Use
Lists operations and environments explicitly forbidden for the equipment.
7.7 Restrictions on Use
Specifies areas and conditions where the equipment is prohibited or restricted.
7.8 Options and Accessories Not Allowed
Lists options and accessories incompatible with ATEX-compliant gearboxes.

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