Table of Contents
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Table of Contents
Related Manuals for Yamaha 6K1
Summarization of Contents
HOW TO USE THIS MANUAL
MANUAL FORMAT
Explains the step-by-step format and symbols used in the manual.
MODEL INDICATION
Details how models are indicated within the manual and their corresponding codes.
ILLUSTRATIONS
States that illustrations within the manual represent all designated models.
CHAPTER 1 GENERAL INFORMATION
IDENTIFICATION
Details how to identify the outboard motor's serial number and model code.
SAFETY WHILE WORKING
Provides essential safety precautions and guidelines for working on the motor.
SPECIAL TOOLS
Lists and illustrates specialized tools required for maintenance and repair tasks.
CHAPTER 2 SPECIFICATIONS
GENERAL SPECIFICATIONS
Presents overall technical specifications like dimensions, weight, and performance data.
MAINTENANCE SPECIFICATIONS
Details specific maintenance values and limits for the power unit and lower unit.
TIGHTENING TORQUES
Lists specific torque values for various fasteners and components.
CHAPTER 3 PERIODIC INSPECTIONS AND ADJUSTMENTS
MAINTENANCE INTERVAL CHART
A schedule outlining required maintenance tasks and their intervals.
FUEL SYSTEM
Covers checks and adjustments for the fuel lines, filter, and pressure systems.
CONTROL SYSTEM
Details procedures for synchronizing throttle valves and adjusting sensors.
OIL INJECTION SYSTEM
Covers checks and procedures for the oil pump and injection system.
CHAPTER 4 FUEL SYSTEM
MEDIUM-PRESSURE FUEL LINE
Procedures for removing, installing, and reducing fuel pressure in the line.
VAPOR SEPARATOR
Details on removing, installing, and disassembling the vapor separator.
HIGH-PRESSURE FUEL LINE ASSEMBLY
Procedures for removing, installing, and disassembling the high-pressure fuel line.
MECHANICAL FUEL PUMP
Instructions for disassembling and assembling the mechanical fuel pump.
CHAPTER 5 POWER UNIT
FLYWHEEL MAGNET ASSEMBLY
Instructions for removing and installing the flywheel magnet assembly.
POWER UNIT
Covers removing and installing the main power unit.
STARTER MOTOR
Details for removing and installing the starter motor.
REED VALVES
Procedures for removing and installing reed valves.
CHAPTER 6 LOWER UNIT
LOWER UNIT (REGULAR ROTATION MODELS)
Procedures for removing and installing the lower unit.
DRIVE SHAFT (REGULAR ROTATION MODELS)
Steps for removing and installing the drive shaft.
SHIMMING (REGULAR ROTATION MODELS)
Guides on selecting shims for pinion, forward, and reverse gears.
BACKLASH (REGULAR ROTATION MODELS)
Procedures for measuring gear backlash.
CHAPTER 7 BRACKET UNIT
BOTTOM COWLING
Instructions for removing and installing the bottom cowling.
SHIFT ROD ASSEMBLY
Covers disassembly and assembly of the shift rod assembly.
UPPER CASE ASSEMBLY
Details for removing and installing the upper case assembly.
POWER TRIM AND TILT UNIT
Procedures for removing and installing the power trim and tilt unit.
CHAPTER 8 ELECTRICAL SYSTEMS
ELECTRICAL COMPONENTS
Identifies various electrical components and their locations.
WIRE HARNESS
Diagram and color codes for the main wire harness.
IGNITION SYSTEM
Checks and procedures for ignition system components.
FUEL CONTROL SYSTEM
Covers checks for battery, fuses, sensors, and fuel pumps.
CHAPTER 9 TROUBLE ANALYSIS
TROUBLE ANALYSIS CHART
A chart correlating symptoms with potential causes and reference chapters.
SELF-DIAGNOSIS
Explains how to interpret diagnostic codes and perform self-diagnosis.
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