Table of Contents
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Brakes
General ...............................................................................................................................................................
Description .........................................................................................................................................................
W/B60-80XT ...................................................................................................................................................
W20-40XTA, W20-40XTC, W20-30XTR, W60-80XT ....................................................................................
C60-80XT, CA60-80XT/XT2, T5XT ...............................................................................................................
Repairs - General ...............................................................................................................................................
Brake Shoe Removal ..........................................................................................................................................
W/B60-80XT, W20-40XTA, W20-40XTC, W20-30XTR.................................................................................
C60-80XT .......................................................................................................................................................
CA/C60-80XT/XT2, T5XT ..............................................................................................................................
Brake Shoe Installation.....................................................................................................................................
W/B60-80XT, W20-40XTA, W20-40XTC, W20-30XTR.................................................................................
C60-80XT2, CA60-80XT, T5XT .....................................................................................................................
Brake Linkage Removal ....................................................................................................................................
W/B60-80XT ...................................................................................................................................................
C60-80XT .......................................................................................................................................................
CA60-80XT/XT2, T5XT..................................................................................................................................
Brake Linkage and Cable Installation .............................................................................................................
W/B60-80XT ...................................................................................................................................................
C60-80XT .......................................................................................................................................................
CA60-80XT/XT2, T5XT..................................................................................................................................
Brake Adjustment..............................................................................................................................................
W/B60-80XT, W20-40XTA, W20-40XTC, W20-30XTR.................................................................................
C60-80XT, CA60-80XT/XT2, T5XT ...............................................................................................................
Brake Linkage Adjustment ...............................................................................................................................
C60-80XT, CA60-80XT/XT2, T5XT ...............................................................................................................
Troubleshooting..................................................................................................................................................
©2003 HYSTER COMPANY
TABLE OF CONTENTS
This section is for the following models:
W60-80XT [E135];
B/C60-80XT [B199];
C60-80XT2 [A499];
CA60-80XT [A498];
T5XT [E142];
W20-40XTA [A453];
W20-40XTC [A454];
W20-30XTR [A455]
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Table of Contents
Related Manuals for Hyster T5XT
Summary of Contents for Hyster T5XT
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Page 1: Table Of Contents
Brakes Table of Contents TABLE OF CONTENTS General ................................Description ................................. W/B60-80XT ..............................W20-40XTA, W20-40XTC, W20-30XTR, W60-80XT ..................C60-80XT, CA60-80XT/XT2, T5XT ....................... Repairs - General ............................... Brake Shoe Removal ............................W/B60-80XT, W20-40XTA, W20-40XTC, W20-30XTR................. C60-80XT ............................... CA/C60-80XT/XT2, T5XT ..........................Brake Shoe Installation............................. -
Page 2: General
1800 SRM 535 Description General This section has the description and repair procedures for the brakes. Checks and adjustments for the brake assembly are described at the end of this section. A troubleshooting chart is also at the end of this section. Description W/B60-80XT A mechanically-operated shoe brake with a brake... - Page 3 More Content includes Brake system, Capacities, and specifications, Frame, Hydraulic, System, Industrial battery, Main control, Valve, Mast repair, Fasteners, Schematics diagrams, Steering axle, Steering system, Wire harness repair And more) Click Here Get all the content after purchase Thank very much.
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Page 4: W20-40Xta, W20-40Xtc, W20-30Xtr, W60-80Xt
Brake Shoe Removal 1800 SRM 535 W20-40XTA, W20-40XTC, W20-30XTR, C60-80XT, CA60-80XT/XT2, T5XT W60-80XT The brake assembly is operated by hand levers that are part of the steering handle. The hand levers are A spring applies the brake when the steering han- attached to linkage that apply the brakes. - Page 5 1800 SRM 535 Brake Shoe Removal 3. Remove the drive unit compartment hood to ac- 8. The brake shoe and lining assembly can now be cess the brakes. removed by sliding the assembly off the brake drum and pivot pins and out of the slot in the 4.
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Page 6: C60-80Xt
24. CAPSCREW 12. STUD 25. LOCKWASHER 13. BRAKE CAM 26. SPACER Figure 3. Brake Shoe Assembly (W20-40XTA, W20-40XTC, W20-30XTR, W60-80XT) C60-80XT 3. Remove the drive unit compartment hood to ac- cess the brakes. See Figure 4. 4. Discharge the traction motor controller capaci- 1. -
Page 7: Ca/C60-80Xt/Xt2, T5Xt
1800 SRM 535 Brake Shoe Removal 1. ARM CAM WELDMENT 12. BUSHING 2. COTTER PIN 13. CENTERING SHAFT 3. FLAT WASHER 14. NUT 4. NUT 15. NUT 5. LOCKWASHER 16. BRAKE SHAFT 6. ADJUSTING NUT 17. ADJUSTING SCREW-UPPER 7. LUBE FITTING 18. -
Page 8: Brake Shoe Installation
3. Position the brake shoe and lining assemblies the W20-40XTA, W20-40XTC, W20-30XTR, and on the pivot pins and between the brake release W60-80XT. arm. 1. Assemble the setscrew seat and setscrew in the 4. Install the pivot pin link on the pivot pins and brake shoe and lining assembly. -
Page 9: C60-80Xt2, Ca60-80Xt, T5Xt
1800 SRM 535 Brake Linkage Removal 5. Adjust the nuts on the spring retainer bolt until 4. Position the springs in the brake shoes and cen- the spring is compressed to 100 mm (3.94 in.) tering shaft. Install the brake shaft through the for 6000-lb lift trucks and 97 mm (3.81 in.) for centering shaft, brake shoes, and springs. - Page 10 Brake Linkage Removal 1800 SRM 535 1. COTTER PIN 15. WIRE HARNESS 2. PIN 16. SWITCH 3. BELLCRANK 17. CAPSCREW 4. CAM FOLLOWER 18. LOCKWASHER 5. LOCK NUT 19. WASHER 6. YOKE PIN 20. CLAMP 7. YOKE RH THREAD 21. CLAMP 8.
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Page 11: C60-80Xt
1800 SRM 535 Brake Linkage Removal C60-80XT 8. Remove the snap rings (45) retaining the bell- crank (46) to the disc. Refer to WARNINGS in See Figure 7. Repairs - General. Remove the pin (44) and bell- crank (46) from the disc (50). 1. - Page 12 Brake Linkage Removal 1800 SRM 535 Figure 7. Brake Linkage (CA60-80XT)
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Page 13: Ca60-80Xt/Xt2, T5Xt
1800 SRM 535 Brake Linkage Removal Legend for Figure 7 1. CONTROL HEAD 28. PIN W/COTTER PIN 2. COVER PLATE 29. YOKE 3. BACK COVER 30. NUT 4. CAPSCREW 31. JAM NUT 5. LOCKWASHER 32. SWITCH PLATE 6. NUT 33. SWITCH 7. - Page 14 Brake Linkage Removal 1800 SRM 535 Figure 8. Brake Linkage (C60-80XT2, T5XT)
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Page 15: Brake Linkage And Cable Installation
1800 SRM 535 Brake Linkage and Cable Installation Legend for Figure 8 1. STEER HEAD 18. PIN 35. PIVOT SHAFT 2. CAPSCREW 19. LH BRAKE HANDLE 36. LOCKWASHER 3. WASHER 20. BRAKE ARM 37. CAPSCREW 4. WASHER 21. PIN 38. YOKE END 5. -
Page 16: Ca60-80Xt/Xt2, T5Xt
Brake Adjustment 1800 SRM 535 CA60-80XT/XT2, T5XT 6. Align rod weldments (10) with the bellcrank (22) and install pin (17). Install the snap rings See Figure 8. E-rings (9) to retain the pin. Install the return springs (11) between the plate weldments (10) 1. -
Page 17: C60-80Xt, Ca60-80Xt/Xt2, T5Xt
1800 SRM 535 Brake Adjustment the proper adjustment. Tighten the nut retain- ing the actuator plate. On all units the actua- tor is properly adjusted when the brake switch slightly opens as the brake is starting to apply. 7. Install the drive unit compartment hood. 8. -
Page 18: Brake Linkage Adjustment
Brake Linkage Adjustment 1800 SRM 535 8. Install the drive unit compartment hood. slope with a rated load. The T5XT tractor units should be capable of meeting the 317.8 kg (700 lb) 9. Lower the lift truck or tractor so the drive wheel drawbar drag requirement. - Page 19 1800 SRM 535 Brake Linkage Adjustment 9. Adjust the parking brake with the linkage in the OFF position and the brake levers released. Ad- just the yoke on the parking brake rod assembly so the pin in the yoke just contacts the upper end of the slot in the plate, which is part of the upper rod weldment.
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Page 20: Troubleshooting
Troubleshooting 1800 SRM 535 13. Lower the lift truck so the drive wheel is on the T5XT tractor units should be capable of meeting floor. Connect the battery and test the operation the 317.8 kg (700 lb) drawbar drag requirement. of the lift truck prior to returning the lift truck All units should also be able to operate without to service.
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