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In This Chapter...
Introduction ............................................................................................................... 1-2
Conventions Used ...................................................................................................... 1-3
DL05 Micro PLC Components ................................................................................... 1-4
I/O Selection Quick Chart ......................................................................................... 1-5
Quick Start for PLC Checkout and Programming..................................................... 1-6
Steps to Designing a Successful System ................................................................. 1-10
Questions and Answers about DL05 Micro PLCs .................................................... 1-12

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Summarization of Contents

Getting Started
Introduction
Provides manual overview, user guidance, and lists supplemental resources and technical support contact info.
Conventions Used
Explains icons for notes and warnings, and how key topics are presented for clarity and safety.
DL05 Micro PLC Components
Details the DL05 family features, performance, and provides a table of eight different PLC versions and their specs.
DirectSOFT Programming for Windows™
Explains the use of DirectSOFT for programming DL05, DL06, DL105, DL205, DL305, DL405 CPUs and minimum version.
I/O Selection Quick Chart
A chart to help select the best DL05 Micro PLC for interfacing with various field devices and I/O configurations.
Quick Start for PLC Checkout and Programming
Guides users through unpacking DL05 equipment, connecting components, and performing initial PLC checkout and programming.
Steps to Designing a Successful System
Review the Installation Guidelines
Emphasizes safety in system design and provides guidelines for a safer, more reliable system and wiring.
Understand the PLC Setup Procedures
Stresses the importance of understanding the DL05 PLC's features and setup requirements for automation systems.
Review the I/O Selection Criteria
Discusses considerations for choosing I/O types and field devices, detailing how sensors and loads affect I/O choice.
Choose a System Wiring Strategy
Explains the need to understand available system design options before wiring field devices and power supplies to the PLC.
Understand the System Operation
Covers DL05 system information processing, program execution steps, and various modes of operation and memory layout.
Review the Programming Concepts
Introduces three main programming methods: RLL diagram, Timer/Event Drum Sequencer, and Stage programming.
Choose the Instructions
Guides users on selecting and utilizing instructions to begin writing application programs for the DL05 PLC.
Understand the Maintenance and Troubleshooting Procedures
Covers common equipment failures and how built-in PLC features aid in quick problem identification and resolution.
Questions and Answers about DL05 Micro PLCs
Instruction Set Details
Compares DL05 instruction set to DL240 CPU, noting significant additions like drum, networking, PID, and High-Speed I/O.
DirectSOFT Programming Package
Clarifies that FREE DirectSOFT is available for DL05 programming, with a 100-word limit, and directs users to AutomationDirect.com.
DL05 Expandability
States DL05 are stand-alone PLCs with one option slot, unlike systems with expansion bases, offering compactness and affordability.
Motion Control Capability
Details DL05's high-speed input features and optional modules for motion control, high-speed counting, and timing applications.
Program Storage
Explains the DL05 uses non-removable FLASH memory for programs and mentions options for program transfer and optional RAM cartridges.
Output Fusing
Recommends fusing each output channel or common as the DL05 lacks internal output circuit fuses.
Approvals and Compliance
Confirms the DL05 Micro PLC meets UL, CUL (Canadian Underwriters), and EU (CE) directives and requirements.
Communication Ports
Details specifications for Port 1 (RS-232, 9600 baud) and Port 2 (RS232, variable baud rates) and their device compatibility.
5VDC Input Compatibility
Addresses DL05 input voltage thresholds, stating 5VDC is too low but TTL circuits may work with sinking inputs.