APRILIA RS 660 2021 Service Station Manual

APRILIA RS 660 2021 Service Station Manual

Workshop manual
Table of Contents

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SERVICE STATION MANUAL
2Q000453
RS 660 - Tuono 660

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Table of Contents
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SERVICE STATION MANUAL RS 660 - Tuono 660
Pre-delivery Checks and Procedures
Details pre-delivery checks and procedures for the vehicle.
PRE-DELIVERY
Aesthetic Inspection
Covers visual checks related to paintwork, plastic parts, scratches, and dirt.
Tightening Torques Inspection
Focuses on checking and verifying tightening torques for various fasteners.
Electrical System Checks
Details checks for the main electrical components and systems of the vehicle.
CHARACTERISTICS
Safety Rules and Precautions
Outlines safety rules and precautions for handling fuel, hot parts, and coolant.
Vehicle Identification
Explains how to identify the vehicle using serial and chassis numbers.
Engine Specifications
Details engine specifications, including capacity, bore/stroke, and valve clearances.
Brake System Details
Details the front and rear brake specifications, including disc and caliper sizes.
SPECIAL TOOLS
Intake Camshaft Disarming Lever
Intake camshaft disarming lever.
Diagnostic Tool
Diagnostic tool.
OBD Cable for E5 Vehicles
OBD cable for E5 vehicles.
MAINTENANCE
Scheduled Maintenance Table
Provides a schedule of maintenance tasks and their intervals based on mileage and time.
ELECTRICAL SYSTEM
Electrical System Installation
Details the installation, routing, and checks for the vehicle's wiring harnesses.
Cable Connection and Routing Checks
Highlights critical checks for connectors and cable routing to ensure reliability.
ENGINE
Gearbox Operations
Covers the complete gear selector mechanism, including disassembly and assembly.
Starter Motor Procedures
Procedures for removing and installing the starter motor.
Crankshaft Checks
Checks crankshaft axial clearance and radial play.
Head and Timing Procedures
Covers head cover and valve timing procedures.
SUSPENSIONS
Front Fork Specifications and Adjustment
Information on front fork specifications, adjustment, and removal.
Upper Steering Yoke Removal and Installation
Covers removal and installation of the upper triple clamp.
Rear Suspension Components
Covers the rear suspension components.
Rear Shock Absorber Adjustment
Instructions for adjusting the rear shock absorber's rebound and spring pre-load.
CHASSIS
Wheel Component Procedures
Covers front and rear wheel components, removal, and installation.
Swinging Arm Procedures
Covers the swinging arm, its removal, checking, and installation.
Drive Chain Maintenance
Covers chain removal, inspection, installation, and adjustment.
BRAKING SYSTEM
ABS System Description and Operation
Foreword and description of the ABS system with cornering function.
Rear Brake Caliper Procedures
Covers the removal and installation of the rear brake caliper.
Front Brake Pad Replacement
Covers the removal and installation of front brake pads.
Braking System Bleeding Procedures
Explains how to bleed the front and rear brake systems.
COOLING SYSTEM
Water Pump Procedures
Details the lubrication points and procedures for removing and installing the water pump.
Radiator Removal
Steps to remove the radiator, including draining the cooling system.
Thermostatic Valve Procedures
Covers the removal and installation of the thermostatic valve.
BODYWORK
Seat Removal Procedures
Procedures for removing the rider and passenger seats.
Light Switch Procedures
Covers the removal and installation of light switches and related components.
Instrument Panel Removal
Steps to remove the instrument panel and its cover.
Headlight Fairing Removal
Procedures for removing the top fairing.

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