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Motorola Manuals
Radio
M20SSS9PW1AN
Basic service manual
Motorola M20SSS9PW1AN Basic Service Manual
Digital mobile radio hf/uhf range 1/uhf range 2/ 700–800 mhz
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Manual Revisions
Computer Software Copyrights
Document Copyrights
Disclaimer
Trademarks
Document History
Table of Contents
Commercial Warranty
Limited Warranty
Motorola Communication Products
What this Warranty Covers and for How Long
II. General Provisions
III. State Law Rights
IV. How to Get Warranty Service
What this Warranty Does Not Cover
VI. Patent and Software Provisions
VII. Governing Law
Model Numbering, Charts, and Specifications
Mobile Radio Model Numbering Scheme
ASTRO XTL 5000 O3 VHF 10-50 Watt Model Chart
ASTRO XTL 5000 O3 VHF 10-50 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 VHF 100 Watt Model Chart
ASTRO XTL 5000 O3 VHF 100 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 UHF Range 1 10-40 Watt Model Chart
ASTRO XTL 5000 O3 UHF Range 1 10-40 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 UHF Range 1 100 Watt Model Chart
ASTRO XTL 5000 O3 UHF Range 1 100 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 UHF Range 2 10-40 Watt Model Chart
ASTRO XTL 5000 O3 UHF Range 2 10-40 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 700-800 Mhz 10-35 Watt Model Chart
ASTRO XTL 5000 O3 700-800 Mhz 10-35 Watt Model Chart (Cont.)
ASTRO XTL 5000 O3 700-800 Mhz 10-35 Watt (Reband) Model Chart
ASTRO XTL 5000 O3 700-800 Mhz 10-35 Watt (Reband) Model Chart (Cont.)
ASTRO XTL 5000 O5 VHF 10-50 Watt Model Chart
ASTRO XTL 5000 O5 VHF 10-50 Watt Model Chart (Cont.)
Figure 3-19. VHF Frequency Generation Unit Diagram
Figure 3-20. UHF Frequency Generation Unit Diagram
Figure 3-21. 700-800 Mhz Frequency Generation Unit Diagram
Table 4-1. Recommended Motorola Test Equipment
Table 4-2. Wattmeter Plug-In Elements
Table 4-3. Recommended Non-Motorola Test Equipment
Table 4-4. Service Aids for XTL 5000 Board-Level Troubleshooting
Table 4-5. Recommended Motorola Tools for Board-Level Troubleshooting
Table 4-6. Recommended Non-Motorola Tools for Board-Level Troubleshooting
Table 4-7. XTL 5000 Radio Field-Programming Items
Figure 5-1. Performance Checks Test Setup
Table 5-1. Test-Mode Displays
Table 5-2. Test Frequencies
Table 5-3. Signaling Types
Figure 5-2. XTL 5000 O3 Control Head
Figure 5-3. XTL 5000 Control Head
Table 5-4. Receiver Performance Checks
Table 5-5. Transmitter Performance Checks
Figure 6-1. Radio Alignment Test Setup
Figure 6-2. VHF/700-800 Mhz Tuner Main Menu
Figure 6-3. UHF Tuner Main Menu
Figure 6-4. Radio Information Screen
Table 6-1. PA Bias 1 Alignment RF Power Amplifier Devices
Figure 6-5. PA Bias 1 Alignment Screen
Table 6-2. Power Supply Voltage Settings
Table 6-3. PA Bias 1 Alignment Device Bias Current
Table 6-4. PA Bias 2 Alignment Amplifier Devices
Figure 6-6. PA Bias 2 Alignment Screen
Table 6-6. PA Bias 2 Alignment Device Bias Current
Figure 6-7. PA Bias 3 Alignment Screen
Table 6-7. PA Bias 3 Alignment Amplifier Devices
Table 6-9. PA Bias 3 Alignment Device Bias Current
Figure 6-8. Reference Oscillator Window
Table 6-10. Reference Oscillator Alignment
Table 6-5. Power Supply Voltage Settings
Figure 6-9. Power Detection Calibration Alignment Screen
Table 6-12. Power Supply Voltage Settings
Figure 6-10. Tx Power Characterization Alignment Screen
Table 6-8. Power Supply Voltage Settings
Figure 6-11. Tx Current Limit Alignment Screen
Table 6-14. Transmit Current Limit Offset
Table 6-15. Transmit Current Limit Devices
Figure 6-12. Tx Deviation Balance (Compensation) Alignment Screen
Figure 6-13. Tx Deviation Limit Alignment Screen
Figure 6-14. Rx Front-End Filter Alignment Screen
Figure 6-15. Bit Error Rate Screen
Table 6-16. Bit Error Rate Test Fields
Figure 6-16. Transmitter Test Pattern Screen
Table 6-17. Transmitter Test Pattern Fields
Table 7-1. UCM Kit Listing
Table 7-2. Secure Interface Board Kits
Table 8-1. Required Tools and Supplies
Figure 8-1. Cable Lock Detachment
Figure 8-2. Front Housing and Back Housing Detachment
Figure 8-3. Separate Front Housing and Back Housing
Figure 8-4. PCB Detachment
Figure 8-5. Disconnecting the 2-Pin Connector
Figure 8-6. Control Head Screw Sequence
Figure 8-7. Front Panel Disassembly
Figure 8-8. TUC Seal Placement
Figure 8-9. Front Panel Reassembly
Figure 8-10. Removing the Control Head Screws
Figure 8-11. Removing the Control Head
Figure 8-12. Removing the Flex (Control Head Connector)
Figure 8-13. Removing the Headbridge
Figure 8-14. Removing the Flex (Main-Board Connector)
Figure 8-15. Removing the Headbridge Seal
Figure 8-16. Removing the Secure Interface Board
Figure 8-17. Removing the Top Cover Screws
Figure 8-18. Lifting the Top Cover
Figure 8-19. Removing the J2 Rear Accessory Flex from the Main Board
Figure 8-20. Removing the PA Screws
Figure 8-21. Removing the RF/DC Retention Clips
Figure 8-22. Pushing up the Main Board
Figure 8-23. Removing the J2 Rear Accessory Connector
Figure 8-24. Removing the Transceiver Interface Board Screws
Figure 8-25. Removing the Transceiver Interface Board Assembly
Figure 8-26. Removing the Flex (Transceiver Interface Board Connector)
Figure 8-27. Removing the Flex (Main-Board Connector)
Figure 8-28. Removing the Front Panel Seal
Figure 8-29. Removing the Secure Interface Board
Figure 8-30. Removing the Top Cover Screws
Figure 8-31. Lifting the Top Cover
Figure 8-32. Removing the PA Screws
Figure 8-33. Removing the RF/DC Retention Clips
Figure 8-34. Pushing up the Main Board
Figure 8-35. Inspecting the Chassis Shield Gasketing and Thermal Pads
Figure 8-36. Inserting the J2 Rear Accessory Connector
Figure 8-37. Inserting the Main Board into the Chassis
Figure 8-38. Connecting the J2 Rear Accessory Connector Flex to the Main Board
Figure 8-39. Inserting the RF/DC Retention Clips
Figure 8-40. Inserting the RF/DC Retention Clip (DC Side)
Figure 8-41. Installing the PA Screws
Figure 8-42. Inspecting the Thermal Pad and Installing the Cover Main Seal
Figure 8-43. Securing the Top Cover to the Chassis
Figure 8-44. Installing the Secure Interface Board
Figure 8-45. Installing the Headbridge Seal
Figure 8-46. Installing the Control Head Flex in the Transceiver
Figure 8-47. Installing the Headbridge on the Transceiver
Figure 8-48. Installing the Control Head Flex on the Control Head
Figure 8-49. Inserting the Control Head into the Transceiver
Figure 8-50. Installing the Control Head Screws
Figure 8-51. Inspecting the Chassis Shield Gasketing and Thermal Pads
Figure 8-52. Inserting the Main Board into the Chassis
Figure 8-53. Inserting the RF/DC Retention Clips
Figure 8-54. Inserting the RF/DC Retention Clip (DC Side)
Figure 8-55. Installing the PA Screws
Figure 8-56. Inspecting the Thermal Pad and Installing the Cover Main Seal
Figure 8-57. Installing the Secure Interface Board
Figure 8-58. Installing the Front Panel Seal
Figure 8-59. Installing the TIB Flex in the Transceiver
Figure 8-60. Installing the Transceiver Interface Board Assembly Screws
Figure 8-61. Chassis Thermal Pad Locations
Table 8-2. Chassis Thermal Pad Parts
Figure 8-62. Chassis Thermal Pad Locations
Table 8-3. Chassis Thermal Pad Parts
Table 8-4. Fastener Torque Chart
Figure 9-1. GCAI Connector
Table 9-1. GCAI Connector Signal Descriptions
Figure 9-2. J2 Rear Accessory Connector
Table 9-2. J2 Rear Accessory Connector Signal and Voltage Descriptions
Figure 9-3. J100 Mobile Accessory Port (MAP) Connector
Table 9-3. J100 Remote Mount Control Head Mobile Accessory Port (MAP)
Figure 9-4. J200 Power and Audio Connector
Table 9-4. J200 Power and Audio Connector Pin Functions
Figure 9-5. J300 Controller Area Network (CAN) Connector on CHIB
Table 9-5. J300 Controller Area Network Connector Pin Functions
Figure 9-6. J400 VIP and DEK Connector
Table 9-6. J400 VIP and DEK Connector Functionality
Figure 9-7. J500 USB Host Connector
Table 9-7. J500 USB Host Connector
Figure 9-8. J600 Connector
Table 9-8. J600 Remote Mount Accessory Connector
Figure 9-9. J700 GCAI Programming Connector
Figure 9-10. J800 Controller Area Network (CAN) Connector on TIB
Table 9-9. J800 Controller Area Network Connector Pin Functions
Figure 9-11. RS232 Connector Naming Scheme
Table 9-10. Power-Up Error Codes
Table 9-11. Operational Error Codes
Table 9-12. Transmitter Troubleshooting Chart
Table 9-13. Receiver Troubleshooting Chart
Figure 10-1. XTL 5000 Transceiver Functional Block Diagram
Figure 10-2. XTL 5000 O3 Dash and Remote Control Head Functional Block Diagram
Figure 10-3. XTL 5000 O5 Dash and Remote Control Head Functional Block Diagram
Table 10-1. Table of Functional Block Diagrams and Connectors
Figure 10-4. XTL 5000 O3 Control Head Functional Block Diagram
Figure 10-5. XTL 5000 O5 Control Head Functional Block Diagram
Figure 10-6. XTL 5000 O5 Control Head Interface Board (CHIB) Functional Block Diagram
Figure 10-7. XTL 5000 Transceiver Interface Board (TIB) Functional Block Diagram
Figure 10-8. O3 Dash-Mount Radio Connector Locations (MID Power Only)
Figure 10-9. O3 Remote-Mount Radio Connector Locations
Figure 10-10.O3 Remote-Mount Radio Connector Locations (High Power Only)
Figure 10-11.O5 Dash-Mount Radio Connector Locations (MID Power Only)
Figure 10-12.O5 Remote-Mount Radio Connector Locations (MID Power Only)
Figure 10-13.O5 Remote-Mount Radio Connector Locations (High Power Only)
Figure 10-14.Main Board Connector Locations - Side 1 (MID Power Only)
Figure 10-15.Main Board Connector Locations - Side 2 (MID Power Only)
Figure 10-16.Main Board Connector Locations - Side 1 (High Power Only)
Figure 10-17.Main Board Connector Locations - Side 2 (High Power Only)
Figure 10-18.Control Head 50-Pin Connector
Figure 10-19.Control Head 60-Pin Connector
Table 11-1. Table of Exploded Views
Figure 11-1. XTL 5000 O3 Control Head Exploded View
Table 11-2. XTL 5000 O3 Control Head Parts List
Figure 11-2. XTL 5000 O5 Control Head Exploded View
Table 11-3. XTL 5000 O5 Control Head Parts List
Figure 11-3. CHIB and CHUC Exploded View
Table 11-4. CHIB and CHUC Parts List
Figure 11-4. Transceiver Interface Board (TIB) Exploded View
Table 11-5. Transceiver Interface Board (TIB) Parts List
Figure 11-5. XTL 5000 O3 Radio Exploded View
Table 11-6. XTL 5000 Dash Mount Radio Parts List
Figure 11-6. XTL 5000 O5 Dash Mount Radio Exploded View
Table 11-7. XTL 5000 Dash Mount Radio Parts List
Figure 11-7. XTL 5000 O5 MID Power Remote Mount Radio Exploded View
Table 11-8. XTL 5000 MID Power Remote Mount Radio Parts List
Figure 11-8. XTL 5000 100 W Remote Mount Radio Exploded View
Table 11-9. XTL 5000 100 W Remote Mount Radio Parts List
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Mobile Radio Model Numbering Scheme
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Astro Xtl 5000 O3 Vhf 10-50 Watt Model Chart
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Table of Contents
Troubleshooting
Table 4-4. Service Aids for XTL 5000 Board-Level Troubleshooting
57
Table 4-6. Recommended Non-Motorola Tools for Board-Level Troubleshooting
58
Table 9-12. Transmitter Troubleshooting Chart
156
Table 9-13. Receiver Troubleshooting Chart
157
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