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CB/Slider Systems
Headboard Car Assemblies
CB BALL BEARING CARS
3811
Batten Cars
CB BALL BEARING CARS
3830
3882
Part
No.
Description
CB Cars: Typical Boat Length: Monohulls 11.3 - 15.2 m (37 - 50 ft); Multihulls 9.1 - 12.2 m (30 - 40 ft)
3811 Headboard car assembly
3812 Intermediate car
3829 Battcar/10 mm stud**
3830 Battcar/40 mm receptacle
3881 Battcar/12 mm stud**
3831 Universal Battcar**
3882 Batten car/12 mm stud**
3883 Reef car
Slider Cars: Typical Boat Length: Monohulls 11.3 - 15.2 m (37 - 50 ft); Multihulls 9.1 - 12.2 m (30 - 40 ft)
3827 Headboard car assembly
1777 Low-load intermediate car*
3828 Intermediate car
3802 Battcar/10 mm stud**
3803 Battcar/40 mm receptacle
3
SLIDER CARS
3827
3881
3829
Length
Width
in
mm
in
mm
8
/
213
2
/
57
3
1
8
4
2
/
57
2
/
57
1
1
4
4
2
/
73
2
/
57
7
1
8
4
2
/
73
2
/
57
7
1
8
4
2
/
73
2
/
57
7
1
8
4
2
/
73
2
/
57
7
1
8
4
4
/
105
2
/
57
1
1
8
4
4
/
105
2
/
57
1
1
8
4
6
153
1
/
35
1
4
2
51
1
/
32
1
4
1
/
44
1
/
35
3
3
4
8
1
/
44
1
/
35
3
3
4
8
1
/
44
1
/
35
3
3
4
8
System A (CB/slider)
CB BALL BEARING CARS
3883
3831
Max headboard
Weight
thickness
oz
g
in
mm
18
518
/
14
9
16
4
109
—
—
6
157
—
—
9
253
—
—
6.4
182
—
—
4.3
122
—
—
8.2
232
—
—
6.1
174
—
—
10
269
/
14
9
16
1.1
32
—
—
1.6
45
—
—
2.8
80
—
—
6.4
181
—
—
Intermediate Cars
SLIDER CARS
3828
3812
SLIDER CARS
3803
3802
Max batten
Width
Ø
in
mm
in
mm
Batten
—
—
—
—
—
—
—
—
—
—
—
—
1
/
41
/
16
Flat/round
5
5
8
8
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1
/
41
/
16
Flat/round
5
5
8
8
Parts
1777
Maximum
working load
lb
kg
—
1600
725
—
—
600
272
600
272
—
600
272
—
600
272
—
875
397
—
875
397
—
1600
725
—
200
91
—
350
159
—
350
159
350
159
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Table of Contents
Related Manuals for Harken 3828
Summarization of Contents
Introduction and Safety
Manual Purpose
Explains the manual's objective and target audience for installation and service.
Safety Precautions
Highlights critical safety warnings and potential hazards during product use.
Track and Accessories
Mounting Slug Method
Details the components and steps for installing tracks using the slug mounting method.
Drill & Tap Method
Details the components and steps for installing tracks using the drill and tap method.
Sizing, Tools, and Track Measurement
Tools for Installation
Lists all necessary tools required for the installation and maintenance process.
Sizing and Sail Preparation
Guides on selecting the correct system size and modifying the sail for compatibility.
Determining Track Length
Instructions for accurately measuring and determining the required track length.
CB System Slug Mount Installation
Preassembly and Track Cutting
Steps for preassembling and cutting the top track for CB slug mount systems.
Fit Checks
Procedures to check the fit of slugs and cars on the mast groove.
Track Installation Steps
Detailed instructions for installing the track sections onto the mast.
Drill/Tap System Track Installation
Track Components and Measurement
Lists components and determines track length for drill/tap installation.
Drilling, Tapping, and Fastening
Step-by-step guide for drilling, tapping, and securely fastening the track.
Loading Cars onto Track
Loading Headboard Cars
Instructions for loading headboard cars onto the mast track.
Loading Intermediate and Batten Cars
Guidance for loading other types of cars onto the mast track.
Loading Cars with Sail Attached
Loading Cars with Sail
Procedures for loading cars when the sail is already attached.
Ball Bearing Information
Details regarding ball bearing types, quantities, and specifications.
Slider System Loading and Sail Attachment
Slider System Loading
Steps for loading cars onto the track for the slider system.
Attaching Sail to Cars
Instructions for securing the sail to the loaded cars.
Maintenance and Operating Precautions
Sail Removal Procedures
Steps for safely removing the sail from the cars.
Car Maintenance and Cleaning
Guidance on cleaning and maintaining cars for optimal performance.
Ball Conditioner and Inspection
Advice on using ball conditioner and inspecting system components.
Operating Precautions
Best practices and warnings for safe operation of the system.
Sailmaker's Instructions
Headboard Car Assembly
Instructions for installing the headboard car assembly onto the sail.
Batten Receptacle Use
Guidance on fitting battens into receptacles and using optional shims.
Sail Attachment Details
Specifications for sail setback and attaching sails to intermediate cars.
Troubleshooting and Warranty
Installation Troubleshooting
Solutions for common issues encountered during system installation.
Operation Troubleshooting
Solutions for common problems during system operation.
Maintenance and Warranty Information
Details on product maintenance and warranty coverage.
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