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Summary of Contents for Metallkraft WPP 20
- Page 1 Operating instructions Hydraulic workshop press WPP 15 WPP 20 WPP 30 WPP 30 WPP 15...
- Page 2 Imprint Imprint Metallkraft Product identification Workshop press Article number WPP 15 4001015 WPP 20 4001020 WPP 30 4001030 Stürmer Maschinen GmbH Manufacturer Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax: 0951 96555 - 55 E-Mail: info@metallkraft.de Internet: www.metallkraft.de Genuine operating instructions Information about the operating instructions Edition: 10.10.2018...
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Page 3: Table Of Contents
7.1 Installation location ................15 7.2 Montage....................16 8 Operation....................18 8.1 Set table height WPP 15 and 20 ............19 8.2 Adjusting the table height WPP 30 ............. 20 8.3 Set up the workspace ................. 21 8.4 Build up the pump pressure ............... 22 8.5 Retracting the hydraulic cylinder............ -
Page 4: Introduction
Introduction Introduction You have made an excellent choice in purchasing a METALLKRAFT hydraulic workshop press. Carefully read the operating instructions prior to commissioning. They describe correct commissioning, intended use and safe as well as effi- cient operation and maintenance of your hydraulic workshop press. -
Page 5: Safety
Safety The manufacturer shall not be liable for damage in the following cases: - Non-observance of these operating instructions - Unintended use - Deployment of untrained staff - Conversions at one's own responsibility - Technical modifications - Use of unauthorised spare parts The actual scope of delivery may deviate from the descriptions and illustra- tions in this document as a result of special variants, optional extras or recent, technical modifications. -
Page 6: Operator Responsibility
Safety ATTENTION! This combination of symbol and signal term indicates a potentially hazardous situation which may cause minor or light injuries if it is not averted. NOTE! This combination of symbol and signal term indicates a po- tentially dangerous situation which may cause material dam- age or harm the environment if it is not averted. -
Page 7: Operating Staff Qualification
Safety - Operators shall make sure that the maintenance intervals described in these operating instructions are complied with. - Operators shall regularly check that the safety equipment is fully func- tional and complete. 2.3 Operating staff qualification The different tasks described in these operating instructions require different levels of skills in terms of the qualifications of operating staff working with the machine. -
Page 8: Personal Protective Equipment
Safety 2.4 Personal protective equipment Personal protective equipment is intended to protect the health and safety of persons at work. Staff must wear the personal protective equipment indicated in individual sections of these operating instructions when carrying out the dif- ferent tasks on the machine. -
Page 9: Safety Identifications On The Workshop Press
Intended use The hydraulic pillar workshop press WPP 15, WPP 20 and WPP 30 is intended for use in mechanical workshops in the automotive and engineering indus- tries. It is ideally suited for pressing and removing bearings, bushes, shafts and bolts as well as for stamping, bending and punching. -
Page 10: Improper Use
- During set-up and set-up work, it may be necessary to disassemble the safety guards provided by the customer. This creates various residual risks and potential dangers that every operator must be aware of. Technical Data Model WPP 15 WPP 20 WPP 30 Press force 15 t... - Page 11 Technical Data Dimensions Fig. 2: Dimensions workshop press Equipment Fig. 3: Equipment workshop press WPP Series | Version 1.02...
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Page 12: Transport, Packaging, Storage
Transport, packaging, storage Transport, packaging, storage 5.1 Delivery and transport Check the hydraulic workshop press for visible transport damage upon deliv- Delivery ery. Immediately notify the haulage company or retailer if you identify damage on the hydraulic workshop press. Transport WARNING! Danger to life! If the weight of the workshop press and the permissible lift-... -
Page 13: Packaging
11.Bushing for the pump lever 12.Changeover valve for up an down stroke of the hydraulic cylinder. 13.Adjustment screw for the withdrawal speed 14.Oil filling hole with vent function 15.Oil tank Fig. 5: Description of the workshop press WPP 15 WPP Series | Version 1.02... - Page 14 Description of the device 1. Hydraulic cylinder 2. Press ram 3. Machine frame 4. Supporting prism 5. Press table 6. Headed dowel of the press table 7. Machine foot 8. Manometer 9.Connection hose from hand pump to hydraulic cylinder 10.Pump lever, removable 11.Bushing for the pump lever 12.Changeover valve for up an down stroke of the hydraulic cylinder.
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Page 15: Scope Of Delivery
Assembly and connection 6.1 Scope of delivery - 2-piece prism set for inserting round material - Winch for raising and lowering the table (at WPP 30) Assembly and connection 7.1 Installation location Design the work area around the workshop press in accordance with local safety regulations. -
Page 16: Montage
Assembly and connection Wearing safety gloves! Wear safety shoes! Wear protective clothing! Step 1: Check the ground for horizontal alignment. If necessary, compensate slight unevenness. Step 2: Precisely align the workshop press with a spirit level by adjusting with the foundation screws and shims. Check the exact alignment of the machine at regular intervals (quarterly). - Page 17 Type of oil: Hydraulic oil with a viscosity of 22 mm² / s to 25 mm² / s (at 40 ° C) Oil quantity: 0.9 to 1.2 liters for WPP 15 and 20, 2.3 liters for WPP 30 Fast ram...
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Page 18: Operation
Operation Operation WARNING! Danger due to insufficient qualification of persons! Unqualified persons can not assess the risks involved in handling the workshop press and expose themselves and others to the risk of serious or fatal injuries - All work should only be carried out by qualified persons. - Keep inadequately qualified persons out of the work area. -
Page 19: Set Table Height Wpp 15 And 20
- The operator should have a basic knowledge of this type of machine. - Operators should not wear wide garments, necklaces, rings, etc. to pre- vent them from being pulled into the running machine. 8.1 Set table height WPP 15 and 20 WARNING! Risk of crushing! If the press table is not completely resting on the support pin, it can cause bruising. -
Page 20: Adjusting The Table Height Wpp 30
Step 5:Turn the crank of the winch counterclockwise and lower the press ta- ble down to the support bolts. Fig. 11: Positioning the table height WPP 15, 20 and 30 Step 1: Lift the press table with your hands. Step 2: Pull the support bolt out of the stator holes on the raised side. Hold the press table in his position. -
Page 21: Set Up The Workspace
Operation ATTENTION! Never operate the handwheel while the fingers are near the pulley. It is forbidden to remove the support bolts unless the cables are properly attached to the handwheel. 8.3 Set up the workspace Step 1: Place the support prisms or other support and fixtures adapted to the workpiece on the press table. -
Page 22: Build Up The Pump Pressure
Operation 8.4 Build up the pump pressure Step 1: Insert the pump lever into the socket provided. Step 2: Move the diverter valve to the right position to clear the path for filling the hydraulic cylinder. Step 3: Move the lever up and down to fill the hydraulic cylinder with oil until the press ram contacts the workpiece. -
Page 23: Cleaning And Maintenance
Cleaning and maintenance Cleaning and maintenance Tips and recommendations To ensure that the workshop press is always in good oper- ating condition, regular care and maintenance work must be carried out. WARNING! Danger due to insufficient qualification of persons! Insufficiently qualified personnel can not assess the risks associated with repairs to the workshop press and expose themselves and others to the risk of serious or fatal injuries. -
Page 24: Visual Inspection
Cleaning and maintenance Remove excess grease or spilled oil with a dry and lint-free cloth. Treat bare metallic work surfaces with anti-rust spray. 9.2 Visual inspection Interval or operating hours daily Visual inspection for contamination: if necessary clean. weekly Visual inspection of the workshop press, in particular of the press table and the support bolts: if necessary, replace damaged components or arrange for repair. -
Page 25: Maintenance Tasks
Lubricant Specification Manufacturer / Type Amount Hydraulic oil ISO 32 viscosity from 22 to OMV HYDRAL 32 0,9 bis 1,2 Liter WPP 15,20 25 mm²/s 2,3 Liter WPP 30 Grease ISO XM 2 OMV SIGNUM M 283 if necessary Maintenance schedule... -
Page 26: Disposal, Reusing Used Machines
Disposal, reusing used machines Disturbance possible cause measure Pump does not work. 1. Overpressure valve open or de- 1. Check valve spring, replace if fective necessary. 2. Contact the service. Pressure loss. 1. Air in the cylinder or in the pipes. 1. -
Page 27: Spare Parts
Example The pump lever for the workshop press WPP 15 must be ordered. The pump lever is shown in the spare part drawing 2 with the item number R0188. Device type: workshop press WPP 15... -
Page 28: Spare Parts Drawings
The following drawings are intended to identify the required spare parts in the event of service. If applicable, submit a copy of the parts drawing including the highlighted components to your authorized retailer. Fig. 15: Spare parts drawing 1 - WPP 15 and 20 WPP Series | Version 1.02... - Page 29 Spare parts Fig. 16: Spare parts drawing 2 - WPP 15 and 20 Hydraulic WPP Series | Version 1.02...
- Page 30 Spare parts Fig. 17: Spare part drawing 3 - WPP 30 WPP Series | Version 1.02...
- Page 31 Spare parts Fig. 18: Spare part drawing 4 - WPP 30 Hydraulic WPP Series | Version 1.02...
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Page 32: Hydraulic - Diagram
12 Hydraulic - diagram Description hydraulic cylinder over pressure valve check valve, return check valve, return drain control valve speed control valve hand pump check valve, suction side Fig. 19: Hydraulic-diagram WPP 15, 20 and 30 WPP Series | Version 1.02... -
Page 33: Ec Declaration Of Conformity
Manufacturer/retailer: Dr.-Robert-Pfleger-Starße 26 D-96103 Hallstadt herewith declares that the following product ® Metallkraft Metallbearbeitungsmaschinen Product group: Hydraulic Workshop Press Machine type: WPP 15 4001015 Designation of machine/ Item number : WPP 20 4001020 WPP 30 4001030 ____________________ Item number: 20____... -
Page 34: Maintenance Schedule
Maintenance schedule 14 Maintenance schedule Maintenance schedule daily weekl 40 h 200 h 200 h if nec- 3000 h annual essary Data Operating employee Signature hours WPP Series | Version 1.02... -
Page 35: Notes
Notes 15 Notes WPP Series | Version 1.02... - Page 36 www.metallkraft.de...
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