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Summary of Contents for Metallkraft WPP 50 M
- Page 1 Operating Instructions Hydraulic workshop press WPP 50 M WPP 50 M...
- Page 2 Imprint Imprint Product identification Metallkraft Hydraulic workshop press Item number WPP 50 M 4003050 Manufacturer Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax: 0049 (0) 951 96555 - 55 Email: info@metallkraft.de Internet: www.metallkraft.de Information on the operating in- Original instructions...
- Page 3 Content 1 Introduction................4 1.1 Copyright....................4 1.2 Customer service .................. 4 1.3 Limitation of liability................5 2 Safety..................5 2.1 Standards and guidelines ..............5 2.2 Symbol explanation................5 2.3 Responsibility of the operator .............. 6 2.4 Qualification of the staff ................ 7 2.5 Personal protective equipment .............
- Page 4 Introduction Introduction With the purchase of the METALLKRAFT column workshop press you have made a good choice. Read the operating instructions carefully before commissioning. They describe correct commissioning, intended use and safe as well as effi- cient operation and maintenance of your hydraulic workshop press.
- Page 5 Safety 1.3 Limitation of liability All information and instructions in the operating instructions have been compi- led taking into account the applicable standards and regulations, the state of the art as well as our many years of knowledge and experience. In the following cases the manufacturer assumes no liability for damages: - Failure to observe the operating instructions, - Improper use,...
- Page 6 Safety WARNING! This combination of symbol and signal word indicates a potentially dangerous situation. It leads to death or serious injury if it is not avoided. CAUTION! This combination of symbol and signal word indicates a potentially dangerous situation. It may result in minor or slight injury if not avoided.
- Page 7 Safety - The operator must clearly regulate and determine the responsibilities for installation, operation, troubleshooting, maintenance and cleaning. - The operator must ensure that all persons handling the machine have read and understood this manual. In addition, he must train the staff at regular intervals and inform them about the dangers.
- Page 8 Safety 2.5 Personal protective equipment Personal Protective Equipment is intended to protect people from compromi- sing safety and health at work. Personnel must wear personal protective equipment during work on and with the Pillars Workshop Press, which is speci- fically indicated in the separate sections of this manual. The following section explains personal protective equipment: Eye, Ear and Head protection The goggles protect the eyes from flying parts and liquid...
- Page 9 Safety Ear protection If necessary, protect yourself from noise by wearing suitable and approved ear protection. Protective gloves Workpieces can be sharp-edged. Never touch the work- pieces with bare hands. Wear protective gloves if necessary. Safety shoes Avoid unnatural posture and maintain balance at all times. Wear work shoes to increase their stability.
- Page 10 Safety - After longer work breaks, the operating behavior is observed. - In the event of safety-relevant deviations from the delivery condition, the machine must be inspected by an authorized specialist and, if neces- sary, repaired. - From the point in time when the machine is no longer in the normal ope- rating condition, the machine must be taken out of service until repaired.
- Page 11 Wear eye protection, Hand protection, Safety shoes, Wear protective clothing, Disconnect power plug before work Intended Use The hydraulic pillar workshop press WPP 50 M is intended for use in mechani- cal workshops in the automotive and engineering industries. It is stationary and is fixed at the bottom of the installation site.
- Page 12 Intended Use WARNING! Risk of misuse! Misuse of the pillar workshop press can lead to dangerous situations. - Only operate the hydraulic pillar workshop press within the performance range specified in the technical data. - Never bypass or override the safety devices. - Only operate the hydraulic column workshop press in a technically perfect condition.
- Page 13 Fig. 2: Dimension 4.1 Type plate The type plate with the following identification data and the CE mar- king are attached to the pillar work- shop press (Fig. 3). Fig. 3: Type plate WPP 50 M WPP Series | Version 3.07...
- Page 14 Transport, Packaging and Storage Transport, Packaging and Storage 5.1 Delivery and Transport Delivery Check the hydraulic pillar workshop press for visible transport damage after delivery. If the column workshop press shows damage, it must be reported im- mediately to the transport company or the dealer. Transport Improper transport is accident-prone and can cause damage or malfunctions for which we do not grant any liability or guarantee.
- Page 15 Transport, Packaging and Storage Careful planning of internal transport is therefore essential. WARNING! Danger of life! If the weight of the pillar garment press and the permissible lifting capacity of the lifting equipment are not observed during transport or lifting, the pillar workshop press may tip over or fall.
- Page 16 Put up The hydraulic pillar workshop press can be placed in a suitable location with a crane. To do this, the column workshop press must be attached to the crane in accordance with the regulations (Fig. 4). Transport only with steel cables and hooks designed for the weight to be transported.
- Page 17 Put up The following points should be no- - The device may only be installed and operated in dry, ventilated rooms. ted: - Avoid places near chips or dust generating machines. - The place of installation must be vibration-free, ie away from presses, planing machines, etc.
- Page 18 Installation and commissioning Installation and commissioning ATTENTION! - Before the first start-up, the following operating points must be executed. - Fill up only with suitable hydraulic oil. Do not use brake oil. Do not overfill oil container; an increased amount of oil can cause problems.
- Page 19 Description of device Description of device Illustrations in this operating manual serve the general understanding and may deviate from the actual design. 1. Pressure gauge 2. Hydraulic cylinder 3. Press ram 4. Machine frame 5. Holes for support bolts 6. Winch for table height adjustment 7.
- Page 20 Operation 8.2 Optional accessories Item Item - Pressure mandrel set with 4103050 perforated plate for WPP 50 M Perforated plate for WPP 4104004 50 M For processing flat mate- rial, press in bearings, bolts and the like, use op- tional perforated plate. Operation WARNING! Keep all body parts away from the worktable and the plun-...
- Page 21 Operation 9.1 Adjusting the table height - Lift the press table by turning the winch handle clockwise. - If the press table is to be lowered, first pull the support bolts out of the stator bores. - Bring the table up to the desired high level. Leave space to import the support bolts.
- Page 22 Operation 9.3 Adjust the horizontal position Align the chuck or workpiece so that its horizontal position is at the operating point of the hydraulic cylinder. ATTENTION! For even load distribution, the working point on the work- piece to be pressed should, if possible, be in the center the- reof.
- Page 23 Operation 9.6 Setting the pressure Both the low pressure and the high pressure of the hydraulic pump can be changed. - To adjust the pressure of the low-pressure stage, remove the cap (Figure 11, item 1) and loosen the nut (Figure 10, item 2). The regulation takes place via the inner screw.
- Page 24 Operation 9.7 Edit workpiece CAUTION FIRST READ THE OPERATING INSTRUCTIONS! Please read the operating instructions completely before you start the machine for the first time! WARNING Do not work on more than one piece at a time. Use the machine only for the intended purpose. WARNING! EXPLOSION! Never press containers for highly flammable or explosive substances, aerosols or pressurized containers.
- Page 25 Maintenance 10 Maintenance It is recommended to have the machine thoroughly cleaned and inspected by an approved service company at least once a year. Once a year, visually inspect the entire press and its main components to make sure there are no defects. The hydraulic unit (cylinder / pump) is a se- aled assembly, which generally only requires lubrication of its moving parts once every 6 months.
- Page 26 Maintenance 10.2 Maintenance tasks Maintenance in- Maintenance task terval 200 Operating Lubricate the machine (see chapter "Operating mate- hours rials" and "Lubrication") 3000 Operating Change hydraulic oil (see chapter "Operating materi- hours als" and "Oil change") If necessary Top up hydraulic oil (see chapter "Operating materi- als"...
- Page 27 Disruptions, Possible causes and Measures 11 Disruptions, Possible causes and Measures ATTENTION! If one of the following errors occurs, stop working with the machine immediately. Before you begin troubleshooting, turn off the machine and unplug the power cord. All repairs or replacement work may only be carried out by qualified and trained specialist personnel.
- Page 28 Example The manometer for the Hydraulic workshop press WPP 50 M must be or- dered. The manometer has the number R0059 in the spare parts drawing 1. By ordering spare parts, send a copy of the spare parts drawing (1) with the...
- Page 29 The following drawings should help in case of service to identify necessary spare parts. To order, send a copy of the parts drawing with the parts marked to your authorized dealer. Spare parts drawing 1: Press Fig. 12: Spare parts drawing 1 - WPP 50 M WPP Series | Version 3.07...
- Page 30 Spare parts Spare parts drawing 2: Electrical box Fig. 13: Spare parts drawing 2 - Electrical box WPP Series | Version 3.07...
- Page 31 Spare parts Spare parts drawing 3: hydraulic po- wer unit Fig. 14: Spare parts - hydraulic power unit WPP Series | Version 3.07...
- Page 32 Circuit diagram 14 Circuit diagram 14.1 Hydraulic schematics Pos. Description Beschreibung Tank Behälter Motor Motor Working pump Arbeitspumpe Pump approach Kontakt Pumpe Filter Filter Interstage high pressure Zwischenstufe- safety valve Überdruckventil Pump high pressure safety Pumpe-Überdruckventil valve Distributor high pressure Verteiler-Überdruckventil safety valve Distributor...
- Page 33 Circuit diagram 14.2 Electrical wiring diagram Fig. 16: Electrical wiring diagram WPP Series | Version 3.07...
- Page 34 ® Product groupe: Metallkraft Metalworking machines Type of machine: Hydraulic Workshop press Designation of machine: WPP 50 M Item number: 4003050 Serial number*: ____________________ Year of construction*: 20____ * please fill in according to the information on the type plate complies with all relevant provisions of the above-mentioned Directive as well as the other applicable Directives (her- einafter), including any changes in force at the time of declaration.
- Page 35 Maintenance plan 16 Maintenance plan Maintenance plan WPP 50 M daily wee- 40 h 200 h 3000 h half- yearl mand yearly Date Opera- Signa- ting ployee ture hours WPP Series | Version 3.07...
- Page 36 www.metallkraft.de...
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