CIAT ASM Series Installation, Operation, Commissioning, Maintenance

CIAT ASM Series Installation, Operation, Commissioning, Maintenance

Air handling units for swimming pools

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BROCHURE
NA 12.78 E
02 - 2015
Installation
Operation
Commissioning
Maintenance

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Summary of Contents for CIAT ASM Series

  • Page 1 BROCHURE NA 12.78 E 02 - 2015 Installation Operation Commissioning Maintenance...
  • Page 2: Table Of Contents

    Air handling units for swimming pools Junior BCP Contents 1. Introduction ..........................................3 2. Operation limits........................................3 3. Operating mode ........................................3 4. Technical characteristics ......................................4 Characteristics of the independent return module (optional) ..........................4 5. Unit identifi cation .........................................5 6. Safety advice ........................................5 7.
  • Page 3: Introduction

    3. O NTRODUCTION PERATING MODE The Junior BCP Series are dehumidifi cation units, using a cooling In these units, the circuit condenses over an air coil positioned at the circuit with total condensation heat recovery, specially designed for outlet for the air originating from the evaporator, heating its cold and conventional covered swimming pools and other dehumidifi...
  • Page 4: Technical Characteristics

    Air handling units for swimming pools Junior BCP 4. T ECHNICAL CHARACTERISTICS Junior BCP  10,7 12,6 14,3 15,2 Dehumidifi cation capacity (kg/h) 19,8 11,3 12,8 13,9 Heating capacity (kW)  10,2 12,6 15,5 18,2 20,7 Cooling capacity (kW) Power input (kW) 1.200 1.500 2.100...
  • Page 5: Unit Identification

    Air handling units for swimming pools 5. U NIT IDENTIFICATION All units bear, legibly and indelibly, a data plate located in a prime Note: The serial number must be used in all communication space, with the following data: regarding the unit. Ref.
  • Page 6: Location And Assembling

    • a possible acoustic study, Junior BCP Series A (mm) B (mm) • suitable acoustic treatment if required,...
  • Page 7: Minimum Free Space For Commissioning And Maintenance Operations

    Air handling units for swimming pools Minimum free space for commissioning and maintenance operations General considerations: - The unit has dimensions adapted for fi tting doors with a width of > 680mm (removable supports in models 40, 50 and 60). - Removable access panels.
  • Page 8: Checking Before Commissioning

    Air handling units for swimming pools Junior BCP 9. C HECKING BEFORE COMMISSIONING Electrical Connections Installation norms GESCLIMA PRO electronic control (optional) To have electrical power to the unit: wire intake, conductor section and CIATpool control is basically composed of a μPC MEDIUM control their calculations, protections, etc..., ask the information provided in this board, a pGD1 graphical terminal, a TCO user terminal (optional) document (refer to technical characteristic table), the electrical scheme...
  • Page 9: Checks At Fans

    Air handling units for swimming pools Checks at fans Pan in underpressure: • Besides the previous application, water must be sucked from the - Before commissioning, check the blade rotation direction and that pan. the axis turns without strokes nor vibrations •...
  • Page 10: Hydraulic Connections

    Air handling units for swimming pools Junior BCP Installation hydraulic diagram: Corrosion behaviour When setting up the hydraulic circuit it is advisable to follow the The plates exchangers of Junior BCP units (standard in models 70 to recommendations below: 90 and optional in models 40 to 60) are made up of SMO-254 stainless steel, and the material used for the plates welding is pure copper.
  • Page 11: Safety Elements

    Air handling units for swimming pools 10. S AFETY ELEMENTS High pressure pressostat Magnetothermals for line protection Connected to the compressor discharge, it will They are located at the beginning of the power lines of the compressor stop its operation when the pressure at that point and motorised fans to protect them.
  • Page 12: Options

    Air handling units for swimming pools Junior BCP 11. O PTIONS Hot water auxiliary coil Electrical heater - Characteristics: - Characteristics: • Hot water coils with three-way valves managed by the electronic • Assembly in a frame in the fan discharge. control of the unit.
  • Page 13: Remote Condensation

    Air handling units for swimming pools 12. R EMOTE CONDENSATION Unit identifi cation Depending on comfort requirements, this option enables a selection whereby condensation is carried out inside the installation or outside, All unit bear, legibly and indelibly, a data plate located in a prime space, replacing the plate exchanger with a remote air-cooled condenser.
  • Page 14 Air handling units for swimming pools Junior BCP Air-cooled units designed for installation indoors Air-cooled units designed for installation outdoors (ASM and ASN) (ASW and ASJ) All models can be installed on the fl oor or on a brick frame or steel - The unit will be placed outside the premises, on a terrace or profi...
  • Page 15: Checks Performed Before Commissioning The Air-Cooled Unit

    Air handling units for swimming pools Checks performed before commissioning Anchorage for antivibrators the air-cooled unit ASJ - 30 / 40 Series (mm) (mm) Air ducts connections (ASN and ASM) ØM10 The air aspiration and outlet ducts must be calculated in accordance with the nominal fl...
  • Page 16 Air handling units for swimming pools Junior BCP Pulleys must stay on the same plane Pulley and belt adjustment (ASM) The motorised fans on the air-cooled unit ASM are coupled using pulleys and belts. Tensor screw In this type of fans, the following must be taken into considerations: - The pulleys must be on the same plane, so it is important to check them with the help of a ruler or a laser aligner.
  • Page 17 Air handling units for swimming pools • Pressure drops in elbows expressed as equivalent lengths (m): Tube diameter (inches) 5/8” 7/8” 1 1/8” 1 3/8” 1 5/8” 2 1/8” 0,30 0,39 0,48 0,60 0,75 0,90 Equivalent elbow length 45º (m) 0,54 0,72 0,90...
  • Page 18: Characteristics

    Air handling units for swimming pools Junior BCP Characteristics Junior BCP DUAL Axial air-cooled model ASJ-30 ASJ-45 ASJ-45 ASJ-55 ASJ-70 ASW-80 ASW-100 ASW-100 10,2 11,1 12,4 13,1 Total dehumidifi cation capacity (kg/h)  13,0 16,0 19,8 11,3 12,8 13,9 Dissipated capacity remote condensation circuit (kW) 3.000 4.500 4.500...
  • Page 19: Commissioning

    Air handling units for swimming pools 13. C OMMISSIONING - Check that all the electric, hydraulic and air duct connections are in - Check the operation of the unit and verify that the current absorbed good condition and perfectly connected. by each motor of the unit is as intended.
  • Page 20: Distribution Of Components

    Air handling units for swimming pools Junior BCP 14. D ISTRIBUTION OF COMPONENTS Junior BCP 20 / 30 / 40 / 50 / 60 with horizontal outlet Door switch Digital controllers Water inlet auxiliary coil Condenser outlet (according to the model) Condenser inlet (according to the model) Water outlet...
  • Page 21: Maintenance

    Air handling units for swimming pools 15. M AINTENANCE The minimal maintenance operations and their periodicity will be made The steps to be followed are described below in order to access the according to the national regulations. various unit elements for cleaning and maintenance operations: Any intervention on the electric cooling components must be made by a qualifi...
  • Page 22 Air handling units for swimming pools Junior BCP CIATpool electronic control (optional) Recommendations: - Verify that the turbine and the motor remain clean. The CIATpool electronic control, - Plan a set of replacement belts for the fan. optional in Junior BCP units, is - The motor and the fan have bearings that have been lubricated and supplied separate from the unit in a sealed and which, therefore, do not need further lubrication.
  • Page 23 Air handling units for swimming pools Extraction of the air fi lters Models 20 to 60: - The mesh fastening rods must be dismantled as shown in the following photo: In these units the fi lter is removed from the side for maintenance purposes.
  • Page 24 Air handling units for swimming pools Junior BCP Access to the condensates pan Access to the water condenser Models 20 to 60 Models 40 to 60 (optional) The access to the condensates drain pan is via the access panel to The access to the heat recovery plate exchanger, optional in these the compressors, above the condensates drain.
  • Page 25: Control And Analysis Of Breakdowns

    Air handling units for swimming pools 16. C ONTROL AND ANALYSIS OF BREAKDOWNS Symptom Cause Solution Evaporation pressure very high in a) Charge excess a) Collect refrigerant relation with the air inlet b) High air temperature b) Regulate / check overheating. c) Compressor aspiration not air tight c) Verify compressor state and replace d) Cycle reversing valve in middle position...
  • Page 26 Air handling units for swimming pools Junior BCP Notes: HEAT PUMPS - AIR CONDITIONING - REFRIGERATION - AIR HANDLING - HEAT EXCHANGE - NA 12.78 E...

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