Doosan GV222TIC Operation & Maintenance Manual
Doosan GV222TIC Operation & Maintenance Manual

Doosan GV222TIC Operation & Maintenance Manual

Gas generator engine

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950106-058010EN
Operation &
Maintenance Manual
GAS GENERATOR ENGINE
GV158TIC, GV180TIC, GV222TIC

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Table of Contents
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Summarization of Contents

Safety Regulations & Engine Specifications
General Safety and Operational Guidelines
Covers general safety, operational, maintenance, and environmental precautions for engine use.
Engine Specifications and Performance Data
Detailed specifications including model, power output, dimensions, and performance data.
Technical Information
Engine Identification and Systems Overview
Covers engine identification, characteristics, ignition, lubrication, cooling, and control systems.
Troubleshooting Engine Problems
Guide to diagnosing and resolving common engine problems like starting, overheating, and output issues.
Engine Inspection and Maintenance Schedule
Schedule and procedures for routine engine inspection, adjustment, and maintenance.
Disassembly and Reassembly of Major Components
Engine Component Disassembly Procedures
Step-by-step instructions for disassembling major engine components.
Component Measurement and Inspection
Procedures for measuring and inspecting critical engine components like cylinder block, head, and crankshaft.
Engine Component Reassembly Procedures
Detailed steps for reassembling engine components after disassembly.
Starting and Trial Operation
Procedures for preparing, starting, and breaking in the engine.
Control System Setup and Diagnostics
Setup, adjustments, and diagnostics for speed controller, display module, and ignition systems.
Electrical Equipment
Wiring Diagrams and System Circuits
Diagrams and circuit information for engine electrical systems, including fuel, ignition, and control.
Component Installation and Connection
Details on installing and connecting ignition control modules, harnesses, power, and display units.
Maintenance of Major Parts
Turbocharger Maintenance
Procedures for turbocharger maintenance, inspection, and troubleshooting.
Lubricating, Cooling, and V-Belt Maintenance
Maintenance of lubricating, cooling systems, and V-belts.
Air Intake System Maintenance
Maintenance of the air intake system, including filter element cleaning and replacement.
Engine Installation
Installation and Alignment Procedures
Key steps for engine and generator set installation, including alignment.
Pre-Installation Inspection
Inspection procedures for flywheel and housing before installation.
Appendix
Standard Tightening Torques
Tables of standard tightening torques for various screws and bolts.
Engine Assembly Tolerances
Specifications for engine assembly tolerances for key components.

Table of Contents