Related Manuals for Max Machinery G105
Summarization of Contents
Safety and Precautions
Hazardous Environment Use
Guidelines for using meters in hazardous environments, refer to EXInstallSheet.
Meter Operation Safety Precautions
Key safety precautions for operating and maintaining the flow meter.
Installation - Mechanical
Mounting Orientation
Preferred mounting orientation to optimize air purging and minimize heat transfer.
NPT Fittings
Guidelines for installing NPT fittings using pipe sealant or tape.
SAE Fittings
Guidelines for installing SAE fittings using process fluid compatible lubricant.
Bypass Valves and Filtration
Guidance on bypass valves, system filtration, and clean plumbing practices.
High Temperature Installation
Orienting the meter to manage heat transfer to the transmitter for high-temperature applications.
Mechanical - Operation
System Parameter Checks
Verifying system parameters like pressure, flow rate, and fluid temperature before operation.
High Temperature Start Up Procedure
Special procedure to prevent thermal shock during start-up for fluids above 82°C.
Installation - Electrical
Electrical Safety Warnings
Warnings regarding electrical shock hazard and moisture contact with electrical components.
Transmitter Component Options
Overview of available transmitter components, outputs, and housings for flow meters.
Quick Start Wiring
Connecting the flow meter via Turck connector to process automation equipment.
Adjustments to Factory Settings
Using the Interface Software Kit for adjusting output signal frequency or analog range.
Electrical Installation Instructions - 5-pin Turck Connectors
Frequency Output Wiring
Wiring diagrams for frequency output transmitters using 5-pin Turck connectors.
Analog Output Wiring
Wiring diagrams for analog output transmitters using 5-pin Turck connectors.
Electrical - Operating Information
Transmitter Removal and Sealing
Procedures for transmitter removal, reinstallation, and moisture seal protection.
Environmental Temperature Ratings
Operating temperature ranges for industrial transmitters based on ambient and fluid temperatures.
Troubleshooting
LED Rotation/Output Indicators
Interpretation of LED indicators for normal operation, malfunctions, and compensation status.
Field Compensation of Transmitter
Compensation Algorithm Overview
Explanation of the compensation algorithm for stable output and factory settings.
Accessing PCA Button and Serial Port
Steps to access the gold PCA button and software serial port for compensation.
Compensation Routine Procedure
Step-by-step guide for performing the compensation routine using software or PCA button.
Compensation Flow Rate Table
Table A listing minimum and maximum flow rates required for compensation.
LED Functions
Normal Operation Indicators
LED status indications for normal operation, no flow, and meter malfunction.
Compensation Status Indicators
LED indications for successful or failed compensation via software or PCA button.
Specifications
G004 Specifications
Detailed specifications for the G004 model, including flow range, accuracy, pressure, materials.
G004HZ Specifications
Detailed specifications for the G004HZ model, including flow range, accuracy, pressure, materials.
G015 Specifications
Detailed specifications for the G015 model, including flow range, accuracy, pressure, materials.
G015HZ Specifications
Detailed specifications for the G015HZ model, including flow range, accuracy, pressure, materials.
G045 Specifications
Detailed specifications for the G045 model, including flow range, accuracy, pressure, materials.
G045HZ Specifications
Detailed specifications for the G045HZ model, including flow range, accuracy, pressure, materials.
G105 Specifications
Detailed specifications for the G105 model, including flow range, accuracy, pressure, materials.
G240 Specifications
Detailed specifications for the G240 model, including flow range, accuracy, pressure, materials.
Dimensions
G004 Dimensions
Dimensional drawings and measurements for the G004 flow meter.
G004HZ Dimensions
Dimensional drawings and measurements for the G004HZ flow meter with ex-proof housing.
G015 Dimensions
Dimensional drawings and measurements for the G015 flow meter.
G015HZ Dimensions
Dimensional drawings and measurements for the G015HZ flow meter with ex-proof housing.
G045 Dimensions
Dimensional drawings and measurements for the G045 flow meter.
G045HZ Dimensions
Dimensional drawings and measurements for the G045HZ flow meter with ex-proof housing.
G105 Dimensions
Dimensional drawings and measurements for the G105 flow meter.
G240 Dimensions
Dimensional drawings and measurements for the G240 flow meter.
Remote PCA Enclosure Dimensions
Dimensional drawings and measurements for the remote PCA enclosure.
Optional Heater Block
Temperature Probe and Trace Ports
Details on temperature probe holes and liquid trace ports for heater blocks.
Electric Cartridge Requirements
Specifications for electric cartridge requirements for various flow meter models.
Charts
G004/G004HZ Pressure Drop Graphs
Pressure drop graphs for G004/G004HZ models showing delta P vs flow rate for viscosities.
G015/G015HZ Pressure Drop Graphs
Pressure drop graphs for G015/G015HZ models showing delta P vs flow rate for viscosities.
G045/G045HZ Pressure Drop Graphs
Pressure drop graphs for G045/G045HZ models showing delta P vs flow rate for viscosities.
G105 Pressure Drop Graphs
Pressure drop graphs for G105 models showing delta P vs flow rate for viscosities.
G240 Pressure Drop Graphs
Pressure drop graphs for G240 models showing delta P vs flow rate for viscosities.
Flow Meter Selections Guide
Model Number Configuration
Guide to configuring G-Series flow meter model numbers and selections.
Transmitter and Options Configuration
Guide to selecting transmitter types, output types, and non-standard options.
HZ Model Configuration
Guide to configuring HZ series flow meter model numbers and selections.
Available Accessories
Interface Software and Cables
Description of USB software kit and various length cables for connecting flow meters.
Indicators and Filters
Information on Model 122 Rate Indicator/Totalizers and 381 Series Filters.
PCA Replacement Kits
Details on PCA replacement kits and contacting technical support.
Troubleshooting and Service Request
No Flow or High Pressure Drop
Corrective actions for issues like solidified material blocking rotation or debris.
No Flow Indication
Corrective actions for when fluid passes but no flow is indicated, e.g., wiring issues.
Flow Reading Discrepancies
Corrective actions for when indicated flow does not agree with expected readings, e.g., air in line.
Additional Information Available
Service and Product Information
Links to services, downloads, warranty information, and contact details.
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