Related Manuals for Max Machinery G045
Summary of Contents for Max Machinery G045
- Page 1 G-Series User Manual Positive Displacement Gear Flow Meters G004 G015 G045 G105 G240 G004HZ G015HZ G045HZ...
- Page 2 For flow meters rated for ATEX, UL, or cUL Class 1, Div. 1 use in a hazardous environment, contact Max Machinery Sales at 707.433.2662 or www.maxmachinery.com. Never run the meter dry or blow compressed air through the meter. Damage will occur.
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Page 3: Table Of Contents
Troubleshooting and Service Request ...........36 Additional Information Available .............36 Max Machinery, Inc. (MMI) reserves the right to change product specifications without notice to improve performance, reliability, or manufacturability. MMI shall not be held liable for operational, technical, or editorial errors/omissions. Visit our web site for the latest version of this user manual. -
Page 4: How It Works
Optional seal materials allow for different fluid compatibility. Max Machinery, Inc. designs, manufactures, calibrates, and refurbishes high accuracy, high resolution, precision liquid flow meters under an ISO 9001:2015 certified quality management system. All Max Precision Flow Meters are tested and calibrated in our lab and provide measurements traceable to NIST. -
Page 5: Installation Mechanical
Installation - Mechanical Your Max Flow Meter has been configured at the factory to be used out of the box based on your submitted application data. Plumb it, wire it, and use it. The following section will provide instructions on how to properly plumb your Max Flow Meter in the liquid lines of your application. - Page 6 Installation - Mechanical Bypass Valves: Install valves to allow system start-up, filter replacement, or flow meter removal without completely shutting the system down and draining the lines. See diagram. Failure to use a bypass at start up may lead to flow meter damage due to debris, overspeeding the meter with air in the lines, and pressure shock due to initial line surges.
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Page 7: Mechanical Operation
Mechanical - Operation Determine that the following parameters of your flow metering system are within the specifications for the specific meter being used: Maximum System Pressure (Specifications) Differential Pressure across meter (Pressure Drop Curves) Maximum Flow Rate (Pressure Drop Curves) Metered Fluid Temperature (Sales specification, transmitter specifications page 8) If the metered fluid is greater than 28°C (80°F) over ambient, see the “High Temperature Start Up”... -
Page 8: Installation Electrical
Installation - Electrical WARNING: Electrical shock hazard. Serious or fatal injury may occur. Installation/Removal should only be completed by trained and authorized personnel. WARNING: Refer to the EXInstall Sheet for proper installation in hazardous locations. CAUTION: Verify transmitter output type (Analog or Frequency) before wiring. Inappropriate wiring could result in damaging the circuit. -
Page 9: Electrical Quick Start
You must determine if your process automation electronics have the capability to accept the high frequency output of the Max Flow Meter. If your system cannot accept the data at the pre-set frequency, then use the Max Machinery Interface Software Kit to adjust the frequency output to a lower setting that matches your system. - Page 10 Electrical Installation Instructions - 5-pin Turck Connectors Applies only to transmitters with 5-pin, M12 style connectors. For hazardous location transmitters with 1/2 inch conduit connections, please refer to the EXInstall sheet. Frequency Output Transmitters (PN ending N/-) Turck® Connector Mating Cable Pin # Wire Color Label...
- Page 11 Electrical - Operating Information Max Flow Meters require a fully isolated power supply to operate. Refer to the Max Machinery Interface Software Kit Manual for instructions on how to change the flow meter output signal frequency or analog range to meet your application’s equipment needs.
- Page 12 High Temperature Instructions Orient your meter so the transmitter is to the side or below to minimize heat transfer by convection from the flow meter to the transmitter. The transmitter is the most heat sensitive element in the system. Consult the table on page 8 specific limits on fluid and ambient maximum temperatures.
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Page 13: Field Compensation Of Transmitter
An alternating blue/green LED indicates that the circuit is detecting a magnet and provides an output signal. A steady or flashing red LED indicates a problem with the transmitter PCA. Contact Max Machinery to have your flow meter refurbished. - Page 14 The flow meter being compensated must not be used for system flow rate feedback control during this process. The transmitter output is disabled during the compensation routine. If you are unable to run a stable flow in the field, send your meter in to Max Machinery for calibration. The compensation routine is as follows: 1.
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Page 15: Led Functions
5 revolutions at the stated flow rates. If compensation fails, restart the compensation process. When using the Interface Software Kit, follow instructions provided to correct errors prior to attempting compensation again. If problems persist, contact Max Machinery at 707-433-2662 or at www.maxmachinery.com. -
Page 16: Specifications
Specifications G004 SPECIFICATIONS Flow Range 0.5 cc/min to 4 liters/min ± 0.3% of reading over a 100:1 range Accuracy (at 30 cP) Maximum Operating Pressure 6000 psi (414 bar) Weight 1.1 kg Recommended Filtration 15 micron Port Size(s) 1/8" NPT or #4 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION... - Page 17 Specifications G004HZ SPECIFICATIONS Flow Range 0.5 cc/min to 4 liters/min ± 0.3% of reading over a 100:1 range, Accuracy (at 30 cP) Maximum Operating Pressure 6000 psi (414 bar) Weight 1.1 kg Recommended Filtration 15 micron Port Size(s) 1/8" NPT or #4 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 18 Specifications G015 SPECIFICATIONS Flow Range 10 cc/min to 15 liters/min ± 0.3% of reading over a 100:1 range Accuracy (at 30 cP) Maximum Operating Pressure 6000 psi (414 bar) Weight 1.8 kg Recommended Filtration 15 micron Port Size(s) 3/8" NPT or #6 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 19 Specifications G015HZ SPECIFICATIONS Flow Range 10 cc/min to 15 liters/min ± 0.3% of reading over a 100:1 range Accuracy (at 30 cP) Maximum Operating Pressure 6000 psi (414 bar) Weight 1.8 kg Recommended Filtration 15 micron Port Size(s) 3/8" NPT or #6 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 20 Specifications G045 SPECIFICATIONS Flow Range 25 cc/min to 45 liters/min Accuracy (at 30 cP) ± 0.3% of reading over a 100:1 range Maximum Operating Pressure 6000 psi (414 bar) Weight 3.7 kg Recommended Filtration 30 micron Port Size(s) 1/2" NPT or #8 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 21 Specifications G045HZ SPECIFICATIONS Flow Range 25 cc/min to 45 liters/min Accuracy (at 30 cP) ± 0.3% of reading over a 100:1 range Maximum Operating Pressure 6000 psi (414 bar) Weight 3.7 kg Recommended Filtration 30 micron Port Size(s) 1/2" NPT or #8 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 22 Specifications G105 SPECIFICATIONS Flow Range 75 cc/min to 105 liters/min Accuracy (at 30 cP) ± 0.3% of reading over a 100:1 range Maximum Operating Pressure 6000 psi (414 bar) Weight 7.7 kg Recommended Filtration 30 micron Port Size(s) 3/4" NPT or #10 SAE Fluids Most non-aqueous, hydrocarbon based fluids MATERIALS OF CONSTRUCTION...
- Page 23 Specifications G240 SPECIFICATIONS Flow Range 250 cc/min to 240 liters/min Accuracy (at 30 cP) ± 0.3% of reading over a 100:1 range Maximum Operating Pressure 4000 psi (275 bar) - NPT fittings 6000 psi (414 bar) - SAE fittings Weight 21 kg Recommended Filtration 30 micron...
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Page 24: Dimensions
Dimensions G004 SPECIFICATIONS G-Series User Manual Rev2020A... - Page 25 Dimensions G004HZ SPECIFICATIONS EX-PROOF HOUSING TOP VIEW MODEL G004HZ WITH EX-PROOF HOUSING G-Series User Manual Rev2020A...
- Page 26 Dimensions G015 SPECIFICATIONS G-Series User Manual Rev2020A...
- Page 27 Dimensions G015HZ SPECIFICATIONS EX-PROOF HOUSING TOP VIEW MODEL G015 WITH MODEL G015HZ WITH INDUSTRIAL HOUSING EX-PROOF HOUSING G-Series User Manual Rev2020A...
- Page 28 Dimensions G045 SPECIFICATIONS G-Series User Manual Rev2020A...
- Page 29 Dimensions G045HZ SPECIFICATIONS EX-PROOF HOUSING TOP VIEW MODEL G045HZ WITH EX-PROOF HOUSING MODEL G045 WITH INDUSTRIAL HOUSING MODEL G045 WITH BOTTOM VIEW EX-PROOF HOUSING G-Series User Manual Rev2020A...
- Page 30 Dimensions G105 SPECIFICATIONS G-Series User Manual Rev2020A...
- Page 31 Dimensions G240 SPECIFICATIONS MODEL G240 WITH INDUSTRIAL HOUSING G-Series User Manual Rev2020A...
- Page 32 Dimensions REMOTE PCA ENCLOSURE SPECIFICATIONS REMOTE PCA ENCLOSURE FOR HIGH TEMPERATURE TRANSMITTERS (Not Shown: Industrial 2 meter interconnect cable included, Ex-Proof user supplied interconnect cable required) G-Series User Manual Rev2020A...
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Page 33: Optional Heater Block
Optional Heater Block Temperature probe holes (all models) 1/8" NPT 1/16" NPT Heater block for G015 1/8” NPT (typical) Liquid trace ports G004, G015 1/4" NPT 2.262 2.051 G045, G105 3/8" NPT .1895±.0025 G240 (Qty 2) 3/8" NPT 1.55 .376 ±.001 1.25 Electric Cartridge requirements .1275±.0025... -
Page 34: Charts
Charts G004 / G004HZ Pressure Drop Graph G015 / G015HZ Pressure Drop Graph G045 / G045HZ Pressure Drop Graph G-Series User Manual Rev2020A... - Page 35 Charts G105 Pressure Drop Graph G240 Pressure Drop Graph G-Series User Manual Rev2020A...
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Page 36: Part Matrix
*** Tefl on® not used above 90°C for this high pressure rated product. † Not available for hazardous location use. (Exceeds 130°C temp. limit.) Product includes single directional calibration, bi-directional calibrations for analog and quadrature devices are optional. Model G015 Max Machinery, Inc. Rev 2018A 33A Healdsburg Avenue maxmachinery.com Healdsburg, CA 95448 T + 1 707.433.2662... - Page 37 *** Tefl on® not used above 90°C for this high pressure rated product. Product includes single directional calibration, bi-directional calibrations for analog and quadrature devices are optional. Model G045HZ Max Machinery, Inc. maxmachinery.com 33A Healdsburg Avenue Healdsburg, CA 95448 T + 1 707.433.2662 ©2008-2020...
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Page 38: Available Accessories
Available Accessories Accessories to support your system and simplify your installation and maintenance are available direct from Max. Request yours when you order your flow meter. See the website for information and options. Interface Software Kit Part # Description SFT-KIT-001 USB drive transmitter programming software and serial cable. -
Page 39: Troubleshooting And Service Request
Additional information about our products, including STEP files and Sample Calibration sheets, may be found on our website at https://www.maxmachinery.com/downloads/. MMI products are covered under our standard manufacturer’s warranty. Details may be found at https://www.maxmachinery.com/warranty/. Max Machinery, Inc., 33A Healdsburg Avenue, Healdsburg, CA 95448 USA 707.433.2662 | www.maxmachinery.com G-Series User Manual Rev2020A...
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