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Carrier Manuals
Chiller
19EB
Start-up instructions
Carrier 19EB Start-Up Instructions
Open drive centrifugal liquid chillers
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Summarization of Contents
Introduction
General
General overview and initial considerations before starting machine operations.
Job Data Required
List of essential job specifications, drawings, and data needed for preparation.
Initial Preparations
Key checks and tasks to perform before beginning machine start-up.
Machine Tightness
Storage Tank Safety Devices
Gear, Coupling and Drive Lubrication
Purge Lubrication
Machine Compressor Lubrication
Flush Auxiliary Oil System
Lubricate Auxiliary Equipment
Inspect Piping
Inspect Field Wiring
Check Turbine Operation
Charge Machine with Water
Check Level Controller Settings
Charge Machine with Refrigerant
Check Coupling Separation and Alignment
Verifying compressor, gear, and drive alignment and coupling separation.
Grouting
Information on grouting materials and placement procedures.
Check Safety Control Settings
Adjusting and verifying safety control settings before operating the machine.
Chilled Water (Brine) Low-Temperature Cutout
Refrigerant Low-Temperature Cutout
Condenser High-Pressure Cutout
Low Oil Pressure Cutout
Auxiliary Oil Pressure Cutout (if supplied)
Other Control Devices
Load Limiting Control Assembly
START-UP PROCEDURE
Compressor Oil Preparation
Procedures to prevent oil foaming and loss during start-up.
Before Starting Machine Check
Final checklist before starting the machine.
To Start Machine
Detailed steps for starting the refrigeration machine.
Heating the Oil
Quenching the Oil
Adjusting the Suction Damper
Pressurizing the Labyrinths
Adjusting the Refrigerant Charge
Adjusting Refrigerant Levels
Adjusting liquid level controllers for proper vessel liquid levels.
Purge Operation
Check Running System
Checking operating sounds, temperatures, pressures, and levels.
Hot Alignment Check
Doweling
Procedure for doweling components to maintain coupling alignment.
To Stop Machine
PUMPOUT PROCEDURES
General
General information on the use of the pumpout unit.
Pumpout Adjustments
Adjustments for pumpout compressors and controls.
Machine Evacuation (No Refrigerant)
Steps to evacuate the machine when no refrigerant is present.
Remove Air After Opening Machine
Procedure to remove air after opening the machine with refrigerant in storage.
Transfer Refrigerant from Storage Tank
Transferring refrigerant from a storage tank to the machine.
Transfer Refrigerant to Storage Tank (Below Machine)
Transferring refrigerant from the machine to a lower storage tank.
Pressurize Machine (No Refrigerant)
Pressurizing the machine when it has no refrigerant.
Distill Refrigerant Charge
Removing water and impurities from refrigerant by distillation.
Pumpout Procedures, Later Model 5F Units
Pumpout procedures for later model 5F units with specific valves.
Transfer Refrigerant to Storage Tank (Above/Level)
Transferring refrigerant to storage tanks located above or level with the machine.
Pressurize Machine (No Refrigerant, cont.)
Pressurizing the machine when it has no refrigerant.
Distill Refrigerant Charge (cont.)
Distilling refrigerant to remove water and impurities.
Charge Refrigerant
Using the pumpout unit to charge refrigerant into a dehydrated machine.
Lubrication (Pumpout Adjustments)
Control Description (Pumpout Adjustments)
Control Setting (Pumpout Adjustments)
Machine Evacuation (Later 5F Units)
Remove Air After Opening (Later 5F Units)
Transfer Refrigerant to Machine (Later 5F Units)
Transfer Refrigerant to Storage (Later 5F Units)
Remove Noncondensable Gases
Make Connections
Charge Liquid Refrigerant
Charge Refrigerant Vapor
6D Pumpout Procedures
Evacuate Refrigeration Machine (No Refrigerant)
Evacuating the refrigeration machine for 6D units.
Evacuate Storage Tank
Evacuating the storage tank for 6D units.
Transfer Refrigerant from Storage Tank
Transferring refrigerant from storage to a 6D machine.
Transfer Refrigerant from Machine to Storage Tank
Transferring refrigerant from a 6D machine to storage.
Remove Entrapped Refrigerant
Removing any entrapped refrigerant from the 6D unit.
Establish Vacuum for Service
Establishing vacuum for service on 6D units.
INSTRUCTING THE OPERATOR
Cooler-Condenser-Economizer
Explaining the function of the cooler, condenser, and economizer.
Key Machine Components
Explaining major machine components and their functions to the operator.
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